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KBT – Fertigung

Development, design and supply of application-specific rolling bearings and linear technology for industry and automotive

KBT Logo

KNAPP Wälzlagertechnik GmbH

Waiblingen (Eisentalstraße 32)New on Amplifa

1958Founded
14.000Products available from stock
from 1 µmAccuracy of the digital twin
> 80 %Share of revenue from custom KBT solutions
1 siteWaiblingen

About KNAPP Wälzlagertechnik

KNAPP Wälzlagertechnik GmbH develops, manufactures and supplies rolling bearing solutions for industry and automotive – from standard bearings to application-specific optimized special bearings under its own brand KBT (Knapp Bearing Technology). The portfolio includes ball bearings and roller bearings, special bearings and assemblies, housed bearings, needle bearings, plain bearings, spherical plain bearings and rod ends, slewing rings/precision bearings as well as accessories such as rolling elements, shaft seals and retaining rings. Design is carried out digitally via simulation (FEM, MBS, multi-body, MESYS) with a digital twin of the application; production from sample lots to series production runs through a global network of selected manufacturing partners. Materials include rolling bearing steel 100Cr6 as well as corrosion-resistant steels such as X30CrMoV15-1, stainless steel, ceramics (hybrid and full ceramic bearings), plastics and brass. Customers come from mechanical engineering, machine tools, automotive engineering, automation technology, medical technology, gearbox manufacturing, robotics, wind turbines, lifting and conveying technology as well as space applications. The company headquarters with its own test and measurement laboratory is located in Waiblingen.

Site
Waiblingen
Processes
Rolling bearing development and design (standard to special bearings), Sample lots and series production of rolling bearings via manufacturing partners, LABS conformity testing to VDMA 24364-A1/B2, Special bearing and assembly manufacturing to customer specification, Manufacturing of slewing rings / precision bearings to customer specification, Rolling bearing development and design (custom solutions, digital twin), Simulation and calculation (FEM, MBS, multi-body, MESYS, service life calculation), Engineering
Materials
Rolling bearing steel, Corrosion-resistant rolling bearing steel with high rolling contact fatigue strength, Stainless steel (Nirosta), Ceramic (full ceramic / hybrid bearings), Plastic, Brass, Corrosion-resistant rolling bearing steel
Certificates
DIN EN ISO 9001:2015, ECOfit, BSFZ seal (innovation competence), Chamber of Commerce (IHK) certified training company, LABS conformity (VDMA 24364-A1/B2)
Founded
1958
Industries
Mechanical engineering, Machine tools, Automotive engineering, Vehicle manufacturing, Automation technology, Medical technology
  1. 01

    System analysis of the customer application

  2. 02

    Digital design & simulation (FEM, MBS, MESYS, service life calculation)

  3. 03

    Engineering and product realization

  4. 04

    Sample lots and series production in the global manufacturing partner network

  5. 05

    Quality management in the company's own test and measurement laboratory

  6. 06

    Supply via stocking and logistics concepts

Materials & Processes

100Cr6

Rolling bearing steel

Standard material for rolling elements and bearing rings such as balls, cylindrical, needle, tapered and barrel rollers.

X30CrMoV15-1

Corrosion-resistant rolling bearing steel

Corrosion-resistant steel with high rolling contact fatigue strength and high purity for KBT PremiumQuality deep groove ball bearings.

NS

Stainless steel (Nirosta)

For corrosion-resistant rolling bearings and rolling elements in demanding environments.

CER

Ceramic (full ceramic / hybrid bearings)

As hybrid deep groove ball bearings and in full ceramic for maximum precision and wear resistance.

PM

Plastic

Material option for bearing designs and cages depending on application requirements.

MS

Brass

Material option e.g. for cage designs of rolling bearings.

Sites

Standort Waiblingen

Waiblingen

DE

Company headquarters with engineering, quality management and test and measurement laboratory

Lot size
Prototypes to series production
Materials
Rolling bearing steel, stainless steel, ceramic, plastic, brass
  • In-house test and measurement laboratory with noise testing
  • High-precision metrology (dimensional, form and geometric tolerance testing to DIN ISO 1101)
  • Surface testing to DIN ISO 1302
  • LABS conformity testing to VDMA 24364-A1/B2

Rolling Bearings & Components

Custom rolling bearing solutions
Custom rolling bearing solutionsSpecial bearings · machinery and automotive engineering
Ball bearings
Ball bearingsRolling bearing manufacturing · mechanical engineering
Rolling bearing product portfolio
Rolling bearing product portfolioRolling bearings · machinery and automation technology

Inside the production

Bearings at the Waiblingen site
Bearings at the Waiblingen site
EMA bearing arrangement
EMA bearing arrangement
Reception of the company headquarters
Reception of the company headquarters
Conference room
Conference room
Sales team
Sales team

Industries

Mechanical engineeringMachine toolsAutomotive engineeringVehicle manufacturingAutomation technologyMedical technologyGearbox manufacturingSpaceAssembly and handling technologyFilling and packaging technologyRoboticsWind turbinesLifting and conveying technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Rolling bearing development and design (standard to special bearings)Engineering––––Rolling bearing steel, Nirosta, Plastic, Ceramic, Brass
Engineeringdown to 1 µm (simulation accuracy)––––
Sample lots and series production of rolling bearings via manufacturing partnersJoining––––Rolling bearing steel
Testing–––––
LABS conformity testing to VDMA 24364-A1/B2Testing–––––
Special bearing and assembly manufacturing to customer specificationJoining––––Rolling bearing steel
Manufacturing of slewing rings / precision bearings to customer specificationJoining–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
In-house test and measurement laboratory / measurement center (noise testing, metrology)––––Waiblingen

Additional services

Rolling bearing development and design (custom solutions, digital twin)Simulation and calculation (FEM, MBS, multi-body, MESYS, service life calculation)EngineeringSample lots and series production via a global manufacturing partner networkQuality management with in-house test and measurement laboratory (100% noise testing)Test reports (EMPB per VDA Volume 2, PPAP)LABS conformity (testing to VDMA 24364-A1/B2)Logistics with demand-oriented supply and stocking concepts (14.000 products in stock)Assembly manufacturing with rolling bearingsIndividual project management (KBT-TechDay©)Apprenticeship training (IHK, dual partner DHBW)

Reference customers

Mars mission (space project, not named)

Quality & Testing Technology

All rolling bearings and linear units are 100 % noise-tested in the in-house test and measurement laboratory; in addition, dimensions, form and geometric tolerances (DIN ISO 1101) as well as surfaces (DIN ISO 1302) are tested. Test reports such as EMPB per VDA Volume 2 or PPAP as well as material test reports are issued on request.

EvidenceWaiblingen
DIN EN ISO 9001:2015
ECOfit
BSFZ seal (innovation competence)
Chamber of Commerce (IHK) certified training company
LABS conformity (VDMA 24364-A1/B2)

Company History

  1. 1958

    Company founded in Fellbach by Werner Knapp

  2. 1998

    Acquired by Dipl. Ing. Wolfgang and Siglinde Bauer; converted into KNAPP Wälzlagertechnik GmbH

  3. 2000

    Relocation from Röntgenstraße to Ringstraße 26

  4. 2001

    DIN ISO 9001 certification

  5. 2003

    IHK certified and recognized training company

  6. 2008

    Expansion of the niche segment of custom rolling bearing solutions; market launch of KBT PremiumQuality

  7. 2010

    First trade fair participation at MOTEK in Stuttgart

  8. 2014

    New construction of the company headquarters in Waiblingen, inaugurated on 18.07.2014

  9. 2018

    Anniversary: 60 years of KNAPP, 20 years of KBT

  10. 2020

    Rolling bearing development certified to DIN ISO 9001:2015

  11. 2022

    Accreditation as a dual partner at DHBW Stuttgart, Heidenheim and Mosbach

  12. 2024

    BSFZ seal for innovation competence

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