Robotic systems and turnkey automation systems for filling, packaging, palletizing, order picking and intralogistics.
KOCH Industrieanlagen GmbH
DernbachNew on Amplifa
About KOCH Robotersysteme
KOCH Industrieanlagen GmbH is a robotic systems house specializing in factory automation, headquartered in Dernbach (Rhineland-Palatinate). The company plans and implements flexible robotic systems for all factory areas – as integrable single systems or turnkey complete systems for filling, packaging, palletizing, order picking, intralogistics and machine interlinking. The range of services includes machine loading and unloading, conveyor technology, carton erecting, bag filling and bag palletizing, roll packaging (Robot Flex Packer), load securing, labeling and the development of product-specific grippers. In-house software such as EasyPallet and EasyReelLoader supports layer pattern management. The all-round service offering covers solution development/planning, implementation, assembly, commissioning, training and after-sales service throughout the entire system life cycle. Customers include companies from the converting, dairy processing, pharmaceutical, chemical and building materials industries; through sales partners, the company is represented among others in Austria, Poland, Turkey and China.
- Site
- Dernbach
- Processes
- Robotic systems / factory automation (integrable single systems & turnkey complete systems), Loading and unloading machine tools, Machine interlinking, Palletizing (cartons, trays, bags, rolls, buckets), Depalletizing of rolls, Filling, packaging, order picking and intralogistics systems, Product & pallet transport (conveyor technology), Carton erecting (fully automatic, from flat carton stack)
- Materials
- EasyPallet, EasyReelLoader, Robot Flex Packer, PalletSystem 5000
- Industries
- Converting, Food/Dairy processing, Pharmaceuticals, Chemical industry, Building materials, Packaging industry
- 01
Solution development/planning
- 02
Implementation
- 03
Assembly
- 04
Commissioning
- 05
Training
- 06
After-sales service
Systems & Software
EasyPallet
Software for easy creation and flexible adaptation as well as central management of palletizing layer patterns.
EasyReelLoader
Software for rapid creation and adaptation of layer patterns for roll palletizing.
Robot Flex Packer
Patented system for fully automatic, hygienic packaging of rolls, including double packaging.
PalletSystem 5000
Palletizing system platform, among other things the basis of the high-performance palletizing center at Arla Foods.
Locations
Dernbach
DEHead office, sales, project planning, service
- Palletizing robots
- Pre-grouping robots
- Articulated-arm robots
- Roll slitting machines (KAMPF, integrated)
- Roller, belt and chain conveyors
- Carton erectors
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Robotic systems / factory automation (integrable single systems & turnkey complete systems)Assembly | – | – | – | – | – |
| Loading and unloading machine toolsAssembly | – | – | – | – | – |
| Machine interlinkingAssembly | – | – | – | – | – |
| Palletizing (cartons, trays, bags, rolls, buckets)Assembly | – | – | – | – | – |
| Depalletizing of rollsAssembly | – | – | – | – | – |
| Filling, packaging, order picking and intralogistics systemsAssembly | – | – | – | – | – |
| Product & pallet transport (conveyor technology)Assembly | – | – | – | – | – |
| Carton erecting (fully automatic, from flat carton stack)Assembly | – | – | – | – | – |
| Bag filling (robot slips an empty bag onto the filling machine's spout)Assembly | – | – | – | – | – |
| Bag smoothing/leveling (pressing belt/vibration element, checkweigher)Assembly | – | – | – | – | – |
| Labeling (rolls inside and out, bags)Assembly | – | – | – | – | – |
| Packaging of rolls (Robot Flex Packer, fully automatic, incl. double packaging)Assembly | – | – | – | – | – |
| Load securing for full palletsAssembly | – | – | – | – | – |
| Solution development/planning, implementation, assembly, commissioning, training, after-salesEngineering | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Palletizing robot | PalletSystem 5000 | – | – | – | Pronsfeld (customer Arla) |
| Pre-grouping robot (load capacity 40 kg) | – | 6 | – | – | Pronsfeld (customer Arla) |
| Articulated-arm robot (unloading robot, >300 kg load capacity) | – | – | – | – | Customer Bilcare |
| Robot (loading of winding cores, 6 kg load capacity) | KOCH | 1 | – | – | Customer Bilcare |
| Roll slitting machine | KAMPF | – | Rolls diameter 250–800 mm, width 75–450 mm | – | Customer Bilcare |
| Roller conveyor | – | – | – | – | – |
| Belt conveyor (conveyor belts) | – | – | – | – | – |
| Chain conveyor (incl. rotary/swivel tables, travel carriage) | – | – | – | – | – |
| Carton erector | – | – | – | – | – |
Additional services
Reference customers
History
More than 40 years of experience in factory automation; over 30 years of experience with robotic systems.