Turnkey packaging solutions: machines and complete lines for assembly, filling and packaging
KOCH Pac-Systeme GmbH
Pfalzgrafenweiler (headquarters) · Global sales and service locationsNew on Amplifa
About KOCH Pac-Systeme
KOCH Pac-Systeme is an internationally active machine manufacturer and consulting partner for turnkey solutions along the entire packaging process chain: from assembly and filling through to packaging. The company develops standard machines, modular lines (KMO) and custom special solutions for the consumer goods, healthcare and contact lens industries. In the Product & Packaging Competence Center (PCC), product and packaging development is linked with engineering and consulting, including sustainable and plastic-free packaging concepts as well as PPWR consulting. The portfolio is complemented by seal seam inspection (KSI), digital solutions (KOCH K 4.0 smartpacks) and global services such as spare parts, retrofits, maintenance contracts and training. The headquarters with manufacturing is located in Pfalzgrafenweiler; more than 400 employees worldwide and global sales and service locations support customers throughout the entire lifecycle of their systems. KOCH Pac-Systeme is a member of the Uhlmann Group and can look back on more than 55 years of expertise in mechanical engineering.
- Site
- Pfalzgrafenweiler
- Processes
- Turnkey packaging solutions (complete packaging lines), Assembly (assembly technology), Filling, Sealing of pre-made blisters (sealing machine KDT medplus® with automatic, Seal seam inspection (KSI), Labeling and print control, Engineering / product and packaging development (Product & Packaging Competence Center), Automated syringe handling incl. backstop assembly
- Materials
- Blister, Lidding film, Plastic-free packaging materials, Blister & lidding film
- Certificates
- GMP-compliant processes (healthcare), ISO 9001
- Employees
- 400+
- Industries
- Consumer goods, Healthcare, Contact lenses
- 01
Consulting & requirements analysis
- 02
Product & packaging development (PCC)
- 03
Engineering & design
- 04
Manufacturing & assembly of machines/lines
- 05
Commissioning & acceptance
- 06
Digital solutions & global services (spare parts, retrofits, maintenance,
Packaging Materials & Technologies
Blister & lidding film
Sealing of pre-made blisters with automatic lidding film feed, e.g. for sterile syringe packaging.
Plastic-free packaging materials
Development of sustainable packaging with opening mechanism and resealable closure, packaging dimension under 10 mm incl. inlay.
Locations
Pfalzgrafenweiler
DEHeadquarters, development & manufacturing
- Materials
- Blister, lidding films, plastic-free packaging materials
- Sealing machine KDT medplus®
- Modular packaging/assembly line KMO
- Seal seam inspection system KSI
- Rotary table for blister loading
- Robot-based handling
Machines & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Turnkey packaging solutions (complete packaging lines)Packaging/Assembly | – | – | – | – | Blister, Lidding film, Plastic-free packaging materials |
| Assembly (assembly technology)Assembly | – | – | – | – | – |
| FillingJoining | – | – | – | – | – |
| Sealing of pre-made blisters (sealing machine KDT medplus® with automaticPackaging/Joining | – | – | – | – | Blister, Lidding film |
| Seal seam inspection (KSI)Testing | – | – | – | – | – |
| Labeling and print controlTesting/Packaging | – | – | – | – | – |
| Engineering / product and packaging development (Product & Packaging Competence Center)Engineering | – | – | – | – | Plastic-free packaging materials |
| Automated syringe handling incl. backstop assemblyAssembly | – | – | – | – | – |
| Consulting (packaging materials & PPWR)Engineering | – | – | – | – | – |
| GMP-compliant healthcare packaging processesPackaging | – | – | – | – | Blister, Lidding film |
| Plastic-free packaging solution with packaging dimension < 10 mm incl. inlay (opening mechanism andPackaging | – | < 10 mm | – | – | Plastic-free packaging materials, Inlay |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Sealing machine (blister sealing) | KOCH Pac-Systeme KDT medplus® | – | – | – | Pfalzgrafenweiler |
| Modular packaging/assembly line | KOCH Pac-Systeme KMO | – | – | – | Pfalzgrafenweiler |
| Rotary table (blister loading) | – | – | – | – | – |
| Robot (handover of syringes to packaging line) | – | – | – | – | – |
| Seal seam inspection system | KOCH Pac-Systeme KSI | – | – | – | – |
Additional services
Reference customers
Quality & GMP-Compliant Processes
KOCH supports precise, GMP-compliant packaging processes for healthcare products. The KSI seal seam inspection enables automated inspection of the seals, complemented by labeling and print control in the lines.
| Evidence | Pfalzgrafenweiler |
|---|---|
| GMP-compliant processes (healthcare) | |
| ISO 9001 |
Company History
More than 55 years of expertise in mechanical engineering
Member of the Uhlmann Group