Vessel, apparatus and special plant construction with planning, welding fabrication, piping and assembly for the process industry.
Köhler Industries Inhaber Uwe Köhler e.K.
Staßfurt · Jessen (Elster) OT HemsendorfNew on Amplifa
About Köhler Industries
Köhler Industries is a service provider founded in 2002 for vessel, apparatus and special plant construction with locations in Staßfurt and Jessen (Elster) OT Hemsendorf. The company manufactures pressure and special vessels, process vessels, tanks and storage vessels, agitated vessels, shell-and-tube heat exchangers, falling-film evaporators, double-pipe heat exchangers as well as special apparatus such as columns, reactors, autoclaves and distillation apparatus. In addition, special components such as maintenance platforms, access ladders and containment trays as well as special constructions made of aluminium continuous-cast profiles are manufactured. The value chain includes planning and design on CAD systems including strength calculations and P&I diagrams, welding fabrication to EN ISO 3834-3, piping in steel as well as PE and PP, structural steelwork as well as assembly and commissioning including EMSR services. Materials processed include carbon steel, stainless Cr-Ni steels, high-alloy steels, special stainless steels and plastics. Customers come from the chemical, process and energy industries, petrochemistry and exhaust air purification. Components can be built up to a diameter of 4,000 mm, a length of 24,000 mm and a unit weight of 16,000 kg.
- Site
- Staßfurt
- Processes
- Vessel and apparatus construction (pressure and special vessels, process vessels, tanks, storage, Heat exchanger construction (shell-and-tube heat exchangers, falling-film evaporators, double-pipe, Special apparatus construction (columns, reactors, autoclaves, distillation apparatus), Special components (maintenance platforms, access ladders, containment trays, special constructions, Piping construction (PE and PP piping, piping plans), Welding fabrication (EN ISO 3834-3 certified quality inspections), Structural steelwork, Assembly and commissioning / plant assembly
- Materials
- Carbon steel, Stainless Cr-Ni steels, High-alloy steels, Special stainless steels, PE (polyethylene, piping), PP (polypropylene, piping), Aluminium (continuous-cast profiles), Stainless steel (storage tanks)
- Certificates
- EN ISO 3834-3
- Founded
- 2002
- Industries
- Chemical industry, Process industry, Energy industry, Petrochemistry, Exhaust air purification
- 01
Planning and design (basic and detail engineering, CAD)
- 02
Manufacturing (vessel, apparatus and special plant construction, welding)
- 03
Piping and structural steelwork
- 04
Assembly and commissioning
- 05
Quality assurance to EN ISO 3834-3
Materials and Processes
Carbon steel
Carbon steel for vessel, apparatus and structural steel construction.
Stainless Cr-Ni steels
Stainless steels for vessels, apparatus and storage tanks in the process industry.
High-alloy steels
For corrosion- and temperature-stressed vessels and special apparatus.
Special stainless steels
For demanding applications in vessel and heat exchanger construction.
Polyethylene (PE)
Piping material for plastic piping construction.
Polypropylene (PP)
Piping material for chemically stressed lines.
Aluminium (continuous-cast profiles)
For special constructions such as maintenance platforms and access ladders.
Locations
Staßfurt
DELocation
Jessen (Elster) OT Hemsendorf
DELocation
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Vessel and apparatus construction (pressure and special vessels, process vessels, tanks, storageJoining | – | 24,000 mm × 6,000 mm × 4,000 mm | 16,000 kg | – | Carbon steel, stainless Cr-Ni steels, high-alloy steels, special stainless steels |
| Heat exchanger construction (shell-and-tube heat exchangers, falling-film evaporators, double-pipeJoining | – | 24,000 mm × 6,000 mm × 4,000 mm | 16,000 kg | – | Carbon steel, stainless Cr-Ni steels, high-alloy steels, special stainless steels |
| Special apparatus construction (columns, reactors, autoclaves, distillation apparatus)Joining | – | 24,000 mm × 6,000 mm (diameter 4,000 mm) × 4,000 mm | 16,000 kg | – | Carbon steel, stainless Cr-Ni steels, high-alloy steels, special stainless steels |
| Special components (maintenance platforms, access ladders, containment trays, special constructionsJoining | – | – | – | – | Aluminium continuous-cast profiles, carbon steel, stainless Cr-Ni steels |
| Piping construction (PE and PP piping, piping plans)Joining | – | – | – | – | PE, PP, carbon steel, stainless Cr-Ni steels |
| Welding fabrication (EN ISO 3834-3 certified quality inspections)Joining | – | – | – | – | Carbon steel, stainless Cr-Ni steels, high-alloy steels, special stainless steels |
| Structural steelworkJoining | – | – | – | – | Carbon steel |
| Assembly and commissioning / plant assemblyAssembly | – | – | – | – | – |
| Planning and design (CAD, basic and detail engineering, strength calculations, P&IEngineering | – | – | – | – | – |
| EMSR technology (control concepts, electrical planning, programming of the control system andEngineering | – | – | – | – | – |
| Special plant constructionAssembly | – | – | – | – | Carbon steel, stainless Cr-Ni steels, high-alloy steels |
Additional services
Quality
Quality inspections during the manufacturing processes are subject to the EN ISO 3834-3 standard. Regular quality training and current welder certificates of the welders ensure the required quality.
| Evidence | Staßfurt | Jessen (Elster) OT Hemsendorf |
|---|---|---|
| EN ISO 3834-3 |
History
- 2002
Founding of Köhler Industries with locations in Hemsendorf and Staßfurt.