Manufacturing of precision components for the automotive industry as well as automation technology and special-purpose machinery engineering
KÖNIG Automatisierungstechnik GmbH
Appenweier (DE)New on Amplifa
About KÖNIG
KÖNIG Automatisierungstechnik GmbH, headquartered in Appenweier, is active in industrial automation for industry and automotive. The company is a specialist in automation technology for production lines, manufacturing facilities and special-purpose machinery and develops complete automation concepts, from design and CAD through engineering to software, control cabinet construction, safety verification and assembly. Through its sister activity KÖNIG Automotive, the company manufactures precision components for the automotive industry – using hard turning, stamping, welding, coating and assembly – and supplies them ready-to-install as a system supplier. On approximately 6,000 m² of production and warehouse space, 86 employees produce around 41,000 components per day. In addition, the company manufactures individual parts and small series in special-purpose machinery and prototype construction and supports customers in research and development with product design.
- Site
- Appenweier
- Processes
- Automation technology for production and manufacturing lines, special-purpose machinery engineering, Development, design, CAD, software, control cabinet construction, assembly, safety verification, Controls for robots and systems (development, conception, production), Manufacture of precision components for the automotive industry, Automated hard turning, Stamping technology (stamped parts), Welding (welded stamped part, housing), Assembly and machining of modules (pole shaft: sintered part, stamped part, magnet ring)
- Materials
- Forged part, Sintered part, Magnet ring, Seamless tube, Solid material, Steel
- Certificates
- Product-specific clamping, measuring and auxiliary devices, Safety verification (automation)
- Employees
- 86
- Industries
- Automotive, Industry, Special-purpose machinery engineering
- 01
Development and design
- 02
Material selection
- 03
CAD and engineering
- 04
Machining, stamping, welding
- 05
Coating
- 06
Assembly and module manufacturing
- 07
Logistics
Materials and Processes
Steel
Steel in the form of stamped parts, forged parts, seamless tubes and solid material as the base material for precision components.
Sintered part
Sintered components, e.g. for the ready-to-assemble pole shaft.
Magnet ring
Magnet rings as a component in assembled modules such as the pole shaft.
Locations
Appenweier
DEProduction, warehouse, administration
- Part weight / size
- Components up to Ø approx. 300 mm
- Lot size
- Small series up to approx. 832,000 units/year
- Materials
- Steel (stamped, forged and sintered parts), magnet ring
- CNC turning machines
- CNC milling machines
- Welding system
- Automated production lines
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Automation technology for production and manufacturing lines, special-purpose machinery engineeringEngineering | – | – | – | – | – |
| Development, design, CAD, software, control cabinet construction, assembly, safety verificationEngineering | – | – | – | – | – |
| Controls for robots and systems (development, conception, production)Engineering | – | – | – | – | – |
| Manufacture of precision components for the automotive industryMachining | – | – | – | 41,000 components/day | – |
| Automated hard turningMachining | – | Ø approx. 150 mm | – | 600,000 units/year | stamped part |
| Stamping technology (stamped parts)Forming | – | Ø approx. 300 mm | – | 30,000 units/year – 624,000 units/year | – |
| Welding (welded stamped part, housing)Joining | – | Ø approx. 205 mm | – | 250,000 units/year | – |
| Assembly and machining of modules (pole shaft: sintered part, stamped part, magnet ring)Assembly | Distance tolerance ± 0.005 mm | Ø approx. 38 mm | – | 50,000 units/year | sintered part, magnet ring |
| Roller connection of two components (driver ring)Joining | – | Ø approx. 265 mm | – | 624,000 units/year | – |
| Two-sided machining including automation (turbine hub, forged part)Machining | – | Ø approx. 100 mm | – | 832,000 units/year | forged part |
| Coating (sleeve)Surface | – | Ø approx. 87 mm | – | 180,000 units/year | – |
| Gear manufacturing with H7 fit (gear ring, ring with gearing)Machining | H7 | Ø approx. 300 mm | – | 30,000 units/year | – |
| Machining (94% machining, cover made of solid material)Machining | – | Ø approx. 182 mm | – | 3,000 units/year | – |
| CNC turningMachining | – | – | – | – | – |
| CNC millingMachining | – | – | – | – | – |
| Balancing (housing with Hirth gearing)Testing | – | Ø approx. 205 mm | – | – | – |
| Manufacture of individual parts and small series (special-purpose machinery, prototypes)Machining | – | – | – | Small series | – |
| Manufacture of clamping fixtures, measuring and auxiliary devicesEngineering | – | – | – | – | – |
Additional services
Quality
Quality has the highest priority at KÖNIG and the "zero-defect" goal applies to every product. Product-specific special solutions such as clamping fixtures as well as measuring and auxiliary devices serve the continuous optimization of quality assurance.
| Evidence | Appenweier |
|---|---|
| Product-specific clamping, measuring and auxiliary devices | |
| Safety verification (automation) |