Tool-free additive series production of plastic, metal and ceramic components in fully automated continuous operation

Körte, Lammers & Martens - IsoForge GbR

Oldenburg (Marie-Curie-Straße 1, 26129) · GermanyNew on Amplifa

GbRLegal form

3Partners (Kevin Körte, Fabian Lammers, Timo Martens)

ca. 5,000 kg/monthMaterial throughput

10,800 parts/24 hDaily capacity (reference part)

6.0 × 2.4 × 2.6 mDimensions of the CLUSTER system

About IsoForge

IsoForge is a mechanical engineering company based in Oldenburg that makes additive series production industrially scalable. Its core product is the in-house developed CLUSTER system, which combines many printing units operating in parallel within one system and handles the entire manufacturing process fully automatically: material handling and process control with real-time correction, automated part removal, and integrated quality control with automated, documented sorting into the box storage system. Production is tool-free – without moulds, toolmaking or lead times – ranging from standard plastics such as PP, ABS and PA6 through engineering and fibre-reinforced materials to continuous-fibre-reinforced materials, stainless steel (17-4 PH, 316L) and ceramics (Al₂O₃, ZrO₂). With the reference part, the system achieves a production time of 8 seconds per part, 450 parts per hour and 10,800 parts in 24 hours at a material throughput of around 5,000 kg per month. IsoForge serves companies from mechanical engineering and series production that want to produce small to large volumes flexibly and without tooling lead times. Custom material developments are available on request.

Site: Oldenburg
Processes: Additive series production (tool-free series production with parallel printing units,, Tool-free additive series production, Material handling & process control, Automated part removal, Quality control & automated sorting with digital quality report, Custom material development on request, Production calculator/quotation calculation
Materials: PP, PET, PETG, ABS, ASA, PC, PC-ABS, PA6 (nylon)
Certificates: Integrated quality control (3 automated inspections per part), Digital quality report per part, ISO 9001
Industries: Mechanical engineering, Series production of plastic/metal/ceramic components

01
Order intake & quotation calculation (production calculator)
02
Material handling & process control
03
Additive manufacturing with parallel printing units
04
Automated part removal
05
Quality control (3 automated inspections)
06
Documented automatic sorting into the box storage system

Materials & Processes

PP/PETG

Standard plastics (PP, PET, PETG, ABS, ASA)

Standard materials for cost-effective series parts such as housing covers and brackets.

PA6/PA12

Engineering plastics (PC, PC-ABS, PA6, PA12, CPE, CPE+, POM, TPU/TPE)

Engineering thermoplastics for demanding functional parts.

PA6-GF25

Fibre-reinforced plastics (PPS-GF20, PPS-CF10, PET-GF15, PET-CF17, PA6-GF25,

Short-fibre-reinforced materials for increased stiffness and temperature resistance.

CF/GF

Continuous fibres (glass, carbon, aramid, basalt fibre)

Continuous-fibre-reinforced materials for highly stressed structural parts.

17-4 PH

Stainless steel 17-4 PH and 316L

Metallic materials for corrosion- and strength-critical components.

Al₂O₃/ZrO₂

Ceramics (Al₂O₃, ZrO₂)

Ceramic materials for wear, temperature and special applications.

Locations

Oldenburg

Development & additive series production

Part weight / size: Reference part 59.80 × 39.80 × 10.60 mm
Lot size: e.g. 10,000+ parts per order; 450 parts/hour.
Materials: Plastics, fibre-reinforced materials, continuous fibres, stainless steel, ceramics

CLUSTER system (parallel printing units, 6.0 × 2.4 × 2.6 m)
Automated part removal
Integrated quality control
Automated sorting into the box storage system
Production calculator/quotation calculation

Components & Reference Parts

**Reference part (59.80 × 39.80 × 10.60 mm, bores Ø 3.20/Ø 7.50 mm)**Additive series production · Mechanical engineering/series production

Inside the production

Simulation of the CLUSTER manufacturing process

Industries

Mechanical engineeringSeries production of plastic/metal/ceramic components

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Additive series production (tool-free series production with parallel printing units,Additive	TG 6/TG 5/TG 4 (coarse/medium/fine) · Ra 12.5 / Ra 6.3 (as printed, on the	59.80 mm (reference part) × 39.80 mm (reference part) × 10.60 mm (reference part)	–	e.g. 10,000+ parts per order;	–

1 Anlagen & Maschinen

Machine	Manufacturer / model	Quantity	Working area	Year built	Site
CLUSTER system (additive series production system with parallel printing units)	IsoForge CLUSTER	–	6.0 × 2.4 × 2.6 m (system dimensions L × W × H); material throughput approx. 5,000 kg/month; 450	–	Oldenburg (Marie-Curie-Straße 1)

Additional services

Tool-free additive series productionMaterial handling & process controlAutomated part removalQuality control & automated sorting with digital quality reportCustom material development on requestProduction calculator/quotation calculation

Quality

Every part undergoes three automated inspections during production; the IsoForge AI adjusts the printing process in real time. Finished parts are automatically sorted into the box storage system with a digital quality report.

Evidence	Oldenburg
Integrated quality control (3 automated inspections per part)
Digital quality report per part
ISO 9001