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Patient-specific metal implants, cutting guides and surgical models from 3D metal printing

KO

Koln 3D Switzerland Sàrl

Genève · La Chaux-de-Fonds · HongkongNew on Amplifa

2015Koln3D founded in Hong Kong
2020Koln 3D Switzerland founded in Geneva
2–10Employees (LinkedIn)
3Locations (Geneva, La Chaux-de-Fonds, Hong Kong)
> 100Completed cases worldwide

About Koln 3D Switzerland

Koln 3D Switzerland Sàrl is a medical technology company with production in La Chaux-de-Fonds (canton of Neuchâtel) and headquarters in Geneva. It belongs to the Koln3D Technology group, whose parent company Koln 3D Technology (Medical) Limited was founded in Hong Kong in 2015 and is regarded as the first manufacturer of medical 3D metal printing products in Hong Kong. The company manufactures patient-specific medical devices using 3D metal printing, including orthopaedic and maxillofacial implants, surgical cutting guides, surgical models, personalised rehabilitation devices and protective equipment for medical staff. Every component is individually tailored to the patient's anatomy and the surgeon's requirements. The value chain covers the entire process from design through printing to polishing and delivery, supported by an interactive online platform for planning and communication between technicians and surgeons. The quality management system is certified to ISO 13485, including biocompatibility testing. The company supplies hospitals in Hong Kong, Singapore, France and Kazakhstan.

Site
La Chaux-de-Fonds
Processes
3D metal printing (additive manufacturing) of patient-specific medical devices, Manufacture of patient-specific orthopaedic implants, Manufacture of patient-specific maxillofacial implants, Manufacture of patient-specific cutting guides (surgical guides), Manufacture of surgical instruments and PSI, Polishing of implants (post-processing), Surgical models, Biocompatibility testing / quality inspection (ISO 13485)
Materials
Metal powder (supplier globally renowned, alloy for medical implants), Metal powder (medical alloy), 3D metal printing (additive manufacturing), Polishing
Certificates
ISO 13485
Founded
2020
Industries
Medical technology, Orthopaedic implants, Maxillofacial surgery, Hospital sector
  1. 01

    Requirements clarification with surgeons

  2. 02

    Design of the patient-specific component (online platform)

  3. 03

    3D metal printing

  4. 04

    Polishing (post-processing)

  5. 05

    Biocompatibility testing and quality control (ISO 13485)

  6. 06

    Delivery to medical professionals

Materials and Processes

AM-Metall

Metal powder (medical alloy)

Metal powder from a globally renowned supplier as the base material for patient-specific implants; alloy based on scientific studies on body contact.

3D-Druck

3D metal printing (additive manufacturing)

Manufacturing process for patient-specific orthopaedic and maxillofacial implants, cutting guides and surgical models with high precision.

Polieren

Polishing

Post-processing step for the implants before delivery to medical professionals.

Locations

La Chaux-de-Fonds

CH

Production site

Lot size
One-off production (patient-specific)
Materials
Metal powder (medical alloy)

Genève

CH

Headquarters Koln 3D Switzerland / Koln3D Technology SA

Hongkong

HK

Parent company Koln 3D Technology (Medical) Limited

Industries

Medical technologyOrthopaedic implantsMaxillofacial surgeryHospital sector

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
3D metal printing (additive manufacturing) of patient-specific medical devicesAdditive––––Metal powder (alloy not specified)
Manufacture of patient-specific orthopaedic implantsAdditive–––––
Manufacture of patient-specific maxillofacial implantsAdditive–––––
Manufacture of patient-specific cutting guides (surgical guides)Additive––––Metal
Manufacture of surgical instruments and PSIAdditive–––––
Polishing of implants (post-processing)Surface–––––
Surgical modelsAdditive–––––
Biocompatibility testing / quality inspection (ISO 13485)Testing–––––

Additional services

Custom 3D-printed implants (titanium/metal)Surgical cutting guidesSurgical modelsPersonalised rehabilitation devicesProtective equipment for medical staffOnline solution platform for planning/communicationComplete value chain from design to polishing and deliveryBiocompatibility testing

Reference customers

Several hospitals in Hong Kong, Singapore, France and Kazakhstan (not named)

Quality

The quality management system is certified to ISO 13485; the certification covers not only the processes but also biocompatibility testing. The product range is manufactured with high precision to each patient's anatomy.

EvidenceLa Chaux-de-Fonds
ISO 13485

History

  1. 2015

    Koln3D founded in Hong Kong; first 3D-printed metal talus produced at the request of a surgeon

  2. 2020

    Koln 3D Switzerland founded in Geneva

  3. 2022

    Start of production in Switzerland; Helen Yau becomes COO of Koln3D Technology SA

  4. 2023

    Establishment of the production site in La Chaux-de-Fonds (canton of Neuchâtel); more than 100 cases completed worldwide

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