Automated wire processing machines, cable harness manufacturing, control cabinet wiring systems and testing technology for the cable industry.
Komax AG
Dierikon (CH) · Thun (CH) · Wertheim (DE) · Beerse (BE) · Suzhou (CN) · Tianjin (CN) · Shanghai (CN) · Buffalo Grove (US) · El Paso (US) · Vienna (AT) · Gurgaon (IN) · Brno (CZ)New on Amplifa
About Komax
Komax AG, headquartered in Dierikon (Switzerland), is a manufacturer of machines and systems for automated wire processing. The portfolio includes fully automatic cable harness machines (Omega series), automatic wiring centers for control cabinets (Zeta series), coax processing machines, stripping machines of the Schleuniger brand as well as testing technology from Komax Testing, Cirris and adaptronic. The offering is complemented by software solutions from DiIT for data integration and process optimization (WIRE Flow, 4WIRE CAO), services such as CARE service contracts and Original Parts, as well as financial services. Materials processed include copper and aluminum conductors, wires with cross-sections of 0.5–6 mm², and coaxial and special cables. Customer industries include automotive, electromobility, control cabinet construction, aerospace and smart factory. The group is present with more than 100 sites on six continents, including production sites in Thun (Schleuniger AG), Wertheim (adaptronic), Suzhou, Tianjin and Beerse.
- Site
- Dierikon
- Processes
- Automated Wire Processing (Cable/Wire Processing), Cable and Harness Testing / High-voltage testing (HV/LV, up to 100,000 test points), Data integration & process optimization (WIRE Flow, 4WIRE CAO from DiIT), Ultrasonic Splicing (ultrasonic welding of wire connections), Production of wire harnesses with twisted pairs (fully automatic, shielded/unshielded), Wiring of wire strands from minimum length 200 mm (Omega 740), Semi-automatic cable assembly (Lambda 3), Stripping of cables (Strip Series B300, incl. intelligent quality control)
- Materials
- Aluminum (Alu wiring, e-vehicles), Copper wire (standard conductor, implied by tinning tag/ferrules), Wires with cross-section 0.5–6 mm², Coaxial cable, Copper wire, Aluminum (Alu wiring), Twisted-pair wires (unshielded)
- Industries
- Automotive, Electromobility, Control Cabinet Building / Industrial, Aerospace, Smart Factory, Electromobility
- 01
Software / data integration (WIRE Flow, 4WIRE CAO)
- 02
Stripping
- 03
Coax processing (twisting, tinning)
- 04
Ultrasonic welding
- 05
Automated cable harness manufacturing
- 06
Automated control cabinet wiring
- 07
Cable testing (HV/LV)
- 08
Service & maintenance
Materials and Processes
Copper wire
Standard conductor material for cable harnesses, including twisting and tinning processes on the CoaxCenter 6000 Plus.
Aluminum (Alu wiring)
Aluminum wiring solutions for the electric vehicle industry, distributed via the cooperation with Komax Shanghai.
Wires with cross-section 0.5–6 mm²
Cross-sections processed by the Zeta 620 G2 wiring centers, up to 24 wire types and 7 ferrule types.
Coaxial cable
Processing with twisting and tinning function on the CoaxCenter 6000 Plus.
Twisted-pair wires (unshielded)
Fully automatic processing on the Omega 8 series (Omega 840/850).
Sites
Dierikon
CHHeadquarters, Komax AG
- Zeta wiring centers
- Omega cable harness machines
- WIRE Flow / 4WIRE CAO software
Thun
CHSales & service, production (Schleuniger AG)
- Strip Series B300 stripping machines
Wertheim
DESales & service, production (adaptronic Prüftechnik GmbH)
- Testing technology for cables and assemblies
Gilching
DESoftware development (DiIT GmbH)
- 4WIRE CAO
- WIRE Flow
Suzhou
CNProduction (SuZhou HOSVER Automation Technology)
Tianjin
CNProduction (Schleuniger Machinery Co., Ltd.)
Buffalo Grove, Illinois
USSales & service (Komax Corporation)
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Automated Wire Processing (Cable/Wire Processing)Joining | – | – | – | – | Copper (conductor material, implicit), Aluminum (Alu wiring, e-vehicle industry) |
| Assembly | – | – | – | – | Wires/cables |
| Cable and Harness Testing / High-voltage testing (HV/LV, up to 100,000 test points)Testing | – | – | – | – | Cables/assemblies, High-voltage cables |
| Assembly | – | – | – | – | Wires 0.5–6 mm², Ferrules |
| Data integration & process optimization (WIRE Flow, 4WIRE CAO from DiIT)Engineering | – | – | – | – | – |
| Ultrasonic Splicing (ultrasonic welding of wire connections)Joining | – | – | – | – | Copper wires |
| Production of wire harnesses with twisted pairs (fully automatic, shielded/unshielded)Assembly | – | – | – | – | Twisted-pair wires (unshielded) |
| Wiring of wire strands from minimum length 200 mm (Omega 740)Assembly | – | – | – | – | Wires |
| Semi-automatic cable assembly (Lambda 3)Assembly | – | – | – | – | Cables |
| Stripping of cables (Strip Series B300, incl. intelligent quality control)Joining | – | – | – | – | Cables, Special cables |
| Twisting and tinning of coax/stranded cables (CoaxCenter 6000 Plus)Surface | – | – | – | – | Coaxial cables, Stranded wires |
| Taping / adhesive tape wrapping of cable harnesses (Komax Taping GmbH & Co. KG)Assembly | – | – | – | – | Cable harnesses, Adhesive tape |
| Testing technology for cables and assemblies (adaptronic Prüftechnik)Testing | – | – | – | – | – |
| Engineering | – | – | – | – | – |
15 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Automatic wiring center for control cabinets | Komax Zeta 620 G2 | – | Wire cross-sections 0.5–6 mm², up to 24 wire types, 7 ferrule types | – | – |
| Automatic wiring center for control cabinets | Komax Zeta 620 | – | – | – | – |
| Automatic wiring center (just-in-time production) | Komax Zeta 650 | – | – | – | – |
| Fully automatic wire harness production machine (twisted pairs) | Komax Omega 8 series (Omega 840/850) | – | Unshielded twisted-pair wires | – | – |
| Fully automatic cable harness machine | Komax Omega 750 S | – | – | – | – |
| Fully automatic cable harness machine | Komax Omega 750 SA | – | – | – | – |
| Fully automatic cable harness machine with ultrasonic welding | Komax Omega 740/750 | – | Minimum strand length 200 mm | – | – |
| Fully automatic cable harness machine | Komax Omega 740 | – | Minimum strand length 200 mm | – | – |
| Fully automatic cable harness machines | Komax Omega 745/755 | – | – | – | – |
| High-voltage cable/harness tester (up to 100,000 test points) | Cirris 8250 | – | HV/LV testing up to 100,000 points | – | – |
| Coax processing machine with twisting and tinning function | Komax CoaxCenter 6000 Plus | – | – | – | – |
| Stripping machine with intelligent quality control | Schleuniger Strip Series B300 | – | – | – | – |
| Semi-automatic cable assembly machine | Komax Lambda 3 | – | – | – | – |
| EasyWiring board with integrated testing (wiring board) | Komax EasyWiring Board | – | – | – | – |
| Software: data integration & process optimization | Komax / DiIT WIRE Flow / 4WIRE CAO | – | – | – | – |
Additional services
Reference customers
History
- 2021
Innovation Award for the Smart Cabinet Building initiative
- 2023
Zeta 620 wins the Innovation Award for Control Cabinet Construction
- 2024
WirePro Expo
- 2025
Realignment with the Uplift program; Andreas Häberli becomes Chairman of the Board
- 2026
New Hosver website opened in China; cooperation with Komax Shanghai for aluminum wiring solutions for China's e-vehicle industry