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CNC precision turned parts, milled, drilled and ground parts as well as assembly assembly from Bavaria – since 1965

KO

Konrad Werkzeug- und Maschinenbau GmbH

Graben (district of Augsburg, Bavaria)New on Amplifa

1965Founded
1Location (Graben, new building 2024)
up to 1,500 mmMax. turning length machining
Prototype to small seriesLot sizes
52% PV shareSelf-generated electricity share

About KONRAD Maschinenbau

Konrad Werkzeug- und Maschinenbau GmbH is a family business founded in 1965 by Josef Konrad, master toolmaker, based in Graben near Augsburg. The company specializes in CNC precision manufacturing of turned, milled, drilled and ground parts – from prototype and single part to small series and assembled modules. Processes include CNC turning, turn-milling, 3-axis and 5-axis milling as well as surface grinding; steel, stainless steel, aluminum, non-ferrous metals and castings are machined. Heat and surface treatments such as hardening, nitriding, tempering, anodizing and galvanic coatings are coordinated by KONRAD with qualified partners, as are brazing and welding. In addition to manufacturing, the company offers assembly of complete functional units – ready to install, tested and packaged, including laser and needle engraving, sandblasting, manual finishing and documentation. In 2024 the company moved into an energy-optimized new building in Graben, whose own photovoltaic system covers 52% of its energy needs and whose production is designed for zero waste with pure-grade recycling.

Site
Graben
Processes
CNC turning, Turn-milling, 3-axis milling, 5-axis milling, Surface grinding for the finest surfaces, Drilling, Heat treatment: hardening, nitriding, tempering (partner), Surface treatment: anodizing, galvanic coatings (partner)
Materials
Steel, Stainless steel, Aluminum, Non-ferrous metals, Castings, 3-axis machining centers, 5-axis milling, Turn-mill centers
Certificates
ISO 9001:2015, In-house 3D coordinate measurement
Founded
1965
  1. 01

    Work preparation & CAM programming

  2. 02

    CNC turning

  3. 03

    Turn-milling

  4. 04

    3-axis/5-axis milling

  5. 05

    Drilling

  6. 06

    Surface grinding

  7. 07

    Heat & surface treatment (partner)

  8. 08

    Laser/needle engraving, sandblasting, manual finishing

  9. 09

    Assembly of modules

  10. 10

    3D coordinate measurement & documentation

  11. 11

    Packaging & shipping

Materials & Processes

St

Steel

Material for highly stressed turned and milled parts in mechanical and plant engineering.

VA

Stainless steel

For corrosion-stressed precision components.

Al

Aluminum

Lightweight components, also for subsequent anodizing via partner.

NE

Non-ferrous metals

Non-ferrous metals such as brass/copper for electrically and wear-critical parts.

GU

Castings

Machining of supplied castings up to the finished functional unit.

WBZ

3-axis machining centers

Hurco VM 10i, VMX 10, VMX 24 for flexible milling up to 610 × 510 × 610 mm.

5-Achs

5-axis milling

Spinner U5-630 Advanced, 12,000 rpm, 70 bar high-pressure cooling, max. 500 kg workpiece weight.

DFZ

Turn-mill centers

Mazak INTEGREX i250S NEO and WFL M30-G for complex parts up to Ø 670 × 1500 mm.

SL

Surface grinding

Fully automatic Chevalier FSG 1224 AD for the finest surfaces.

Location

Graben

DE

Production & administration, new building 2024

Part weight / size
max. 500 kg (5-axis milling)
Lot size
Single part to small series
Materials
Steel, stainless steel, aluminum, non-ferrous metals, castings
  • Hurco VM 10i / VMX 10 / VMX 24
  • Spinner U5-630 Advanced
  • Mazak INTEGREX i250S NEO
  • WFL M30-G
  • Spinner TC600-65-SMCY (×2)
  • Mazak QTP 100
  • Weiler UD24
  • Deckel FP4-A / FP4-MA
  • Gildemeister NEF 320
  • Rema Cyber 510
  • Chevalier FSG 1224 AD
  • Atorn Easy 3D CMM
  • Atorn EzSet IC2

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turningMachining–1500 mm–Single part – Small seriesSteel, Stainless steel, Aluminum, Non-ferrous metals, Castings
Turn-millingMachining––––Steel, Stainless steel, Aluminum, Non-ferrous metals, Castings
3-axis millingMachining––––Steel, Stainless steel, Aluminum, Non-ferrous metals, Castings
5-axis millingMachining––500 kg–Steel, Stainless steel, Aluminum, Non-ferrous metals, Castings
Surface grinding for the finest surfacesMachining––––Steel, Stainless steel, Aluminum, Non-ferrous metals, Castings
DrillingMachining––––Steel, Stainless steel, Aluminum, Non-ferrous metals, Castings
Heat treatment: hardening, nitriding, tempering (partner)Heat treatment–––––
Surface treatment: anodizing, galvanic coatings (partner)Surface––––Aluminum
Laser and needle engravingSurface–––––
SandblastingSurface–––––
Manual finishingSurface–––––
Assembly of complete modules/functional units (ready to install, tested, packaged)Assembly–––––
Brazing and welding (qualified partners)Joining–––––
3D coordinate measurementInspection–––––

16 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3-axis machining centerHurco VM 10i1660 x 406 x 508 mm, 42 tools, 10,000 rpm–Graben
3-axis machining centerHurco VMX 101660 x 355 x 455 mm, 20 tools, 10,000 rpm–Graben
3-axis machining centerHurco VMX 241610 x 510 x 610 mm, 24 tools, 10,000 rpm–Graben
5-axis machining centerSpinner U5-630 Advanced1630 x 530 x 465 mm, 54 tools, 12,000 rpm, max. 500 kg, swivel range B -90°/+110°, table Ø 500–Graben
Turn-mill center, 2-spindleMazak INTEGREX i250S NEO1max. turning diameter/length 670 x 1500 mm, 72 tools, swivel range B -120°/+120°, travel–Graben
Turn-mill centerWFL M30-G1Ø/L 300 x 1050 mm, 24+96 tools, 80 bar–Graben
2-spindle latheSpinner TC600-65-SMCY2Travel XZ 275 x 700 mm, max. turning diameter/length 400 x 600 mm, 16 driven tools,–Graben
Turret latheMazak QTP 1001max. turning diameter/length 180 x 200 mm, 8 tools, 5,000 rpm, parts catcher–Graben
Turret latheWeiler UD241max. turning diameter/length 190 x 195 mm, 8 tools, 5,000 rpm–Graben
3-axis milling machine (conventional)Deckel FP4-A1560 x 500 x 450 mm, 4,000 rpm–Graben
3-axis milling machine (conventional)Deckel FP4-MA1485 x 385 x 380 mm, 3,150 rpm–Graben
Cycle latheGildemeister NEF 3201max. turning diameter/length 320 x 750 mm, 4,000 rpm–Graben
Conventional latheRema Cyber 5101max. turning diameter/length 320 x 1000 mm, 3,000 rpm–Graben
Surface grinding machine (fully automatic)Chevalier FSG 1224 AD1610 x 305 mm–Graben
3D coordinate measuring machineAtorn Easy 3D1Measuring range 400 x 450 x 350 mm–Graben
Tool presetting deviceAtorn EzSet IC21Measuring range ZD 420 x 420 mm with Y measurement–Graben

Additional services

CNC turningTurn-milling3-axis milling5-axis millingSurface grindingHeat treatment (hardening, nitriding, tempering, via partner)Surface treatment (anodizing, galvanic coatings, via partner)Assembly of complete functional unitsBrazing and welding (via partner)Laser and needle engravingSandblastingManual finishing3D coordinate measurementDocumentation and packaging

Quality

KONRAD is certified according to ISO 9001:2015 and relies on documented inspection processes with complete traceability. At the Graben site, a 3D coordinate measuring machine (Atorn Easy 3D, measuring range 400 × 450 × 350 mm) and a tool presetting device EzSet IC2 are available.

EvidenceGraben
ISO 9001:2015
In-house 3D coordinate measurement

History

  1. 1965

    Founded by Josef Konrad, master toolmaker, initially in Prittriching.

  2. 2024

    Move into an energy-optimized new building in Graben (district of Augsburg)

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