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Kopin – Fertigung

Develops and manufactures microdisplays (LCD, OLED, FLCoS, MicroLED), optics, electronics and integrated vision systems for defense, industry and medicine.

Kopin Logo

Kopin Corporation

Westborough, MA · Reston, VA · Dallas, TX · Dalgety Bay (Scotland)New on Amplifa

over 40 yearsExperience in display and optics technology
approx. 200Patents
400,000+delivered defense vision systems
4Locations (USA, Scotland)
NASDAQ: KOPNStock exchange listing

About Kopin

Kopin Corporation (NASDAQ: KOPN), headquartered in Westborough, Massachusetts (USA), develops and manufactures application-specific optical systems and high-performance microdisplays for defense, training & simulation, enterprise & industrial, medical, AI infrastructure and consumer applications. The company offers all leading microdisplay technologies – LCD, FLCoS, OLED and MicroLED – on a silicon backplane, complemented by in-house optics (prisms, lens stacks, plastic optics), ASIC and board electronics, ruggedized housings and optical interconnects for AI data centers. Manufacturing takes place at the US headquarters in a Class-10 cleanroom, including new MicroLED bonding; the subsidiary Forth Dimension Displays (Kopin Europe) in Dalgety Bay, Scotland, produces FLCoS spatial light modulators for 3D AOI, 3D SPI and metrology. Kopin has over 40 years of experience, around 200 patents and more than 400,000 delivered defense vision systems; the US Department of Defense supports the build-up of domestic MicroLED manufacturing through the IBAS program with a cumulative 34 million US dollars.

Site
Westborough, MA, USA
Processes
Integrated vision systems (design and manufacturing of application-specific optical assemblies with, Microdisplay manufacturing (LCD, OLED, FLCoS, microLED), Optics manufacturing (prism optics, lens stacks, lightweight plastic optics), Electronics development and manufacturing (ASIC and board design for compact, energy-efficient, Ruggedized housings (ruggedized enclosures for microdisplays, electronics and optics in harsh, MicroLED bonding (precise joining of backplane and MicroLED array into a display assembly), OLED microdisplay manufacturing (originally fabless via foundries, now US-based, FLCOS spatial light modulator (SLM) manufacturing for 3D AOI, 3D SPI and 3D metrology
Materials
Silicon (backplane), Liquid crystal (LCD), OLED, MicroLED, Ferroelectric liquid crystal on silicon (FLCoS/FLCOS), Plastic (optics), Silicon backplane, Ferroelectric liquid crystal on silicon (FLCoS)
Industries
Defense & Security, AI Infrastructure, Training & Simulation, Enterprise & Industrial, Medical, Consumer
  1. 01

    Design and engineering (microdisplays, optics, electronics)

  2. 02

    Backplane and display manufacturing in a Class-10 cleanroom

  3. 03

    MicroLED bonding (backplane to MicroLED array)

  4. 04

    Optics manufacturing

  5. 05

    ASIC/board electronics

  6. 06

    Assembly of integrated vision systems with ruggedized housings

  7. 07

    Testing and quality assurance

Technologies and Materials

Si-Backplane

Silicon backplane

Carrier structure for OLED, LCD and FLCoS microdisplays with high resolution and speed.

FLCOS

Ferroelectric liquid crystal on silicon (FLCoS)

Fast, purely digital SLMs for structured light projection in 3D AOI, 3D SPI and metrology.

OLED

OLED-on-Silicon

Compact, energy-efficient microdisplays for near-eye applications such as VR/AR and rifle scopes.

MicroLED

MicroLED

Ultra-bright, robust full-color displays (over 150,000 nits demonstrated) for soldier and pilot systems as well as optical interconnects.

LCD

AMLCD (liquid crystal)

Active matrix LCD microdisplays, e.g. SXGA 1280 x 1024 for training and simulation systems.

Kunststoff

Plastic and glass optics

Lightweight prism and lens stack optics for compact vision systems.

Locations

Standort Westborough

Westborough

US

Headquarters; design and manufacturing of application-specific optical solutions for defense and enterprise

Materials
Silicon, OLED, MicroLED, LCD
  • Class-10 cleanroom
  • MicroLED bonding facility

Reston

US

Design and manufacturing of high-resolution near-eye display systems for medical as well as training & simulation (NVIS)

Dallas

US

Optics & Photonics Design Center (newly opened)

Dalgety Bay (Fife, Scotland)

GB

Kopin Europe (Forth Dimension Displays): design and manufacturing of high-resolution microdisplays and SLMs for 3D AOI,

Materials
FLCOS

Products and Assemblies

Microdisplay
MicrodisplayOLED/LCD/FLCoS/MicroLED · Defense, industry, medicine
HMDmd – Wearable Surgical Monitor
HMDmd – Wearable Surgical MonitorNear-eye display · Medical
Monoscope HD
Monoscope HDOLED microdisplay optics · Defense
Golden Pearl Optical Module
Golden Pearl Optical ModuleOptical module · Enterprise & Industrial
SXGA LCD AMLCD
SXGA LCD AMLCDActive-matrix LCD · Training & Simulation
Electronics module
Electronics moduleASIC and board design · All markets
Ruggedized Housing
Ruggedized HousingRuggedized housing assembly · Defense
Neural I/o Optical Interconnect
Neural I/o Optical InterconnectMicroLED optical interconnect · AI infrastructure

Inside the production

F-35 cockpit with digital heads-up display
F-35 cockpit with digital heads-up display
Pilot with Gen III Helmet Mounted Display System
Pilot with Gen III Helmet Mounted Display System
HMDmd – wearable surgical monitor
HMDmd – wearable surgical monitor
Surgeon with HMDmd in the operating room
Surgeon with HMDmd in the operating room
Industrial worker with microdisplay headset
Industrial worker with microdisplay headset
RealWear assisted-reality device with Kopin technology
RealWear assisted-reality device with Kopin technology
Team Kopin
Team Kopin

Industries

Defense & SecurityAI InfrastructureTraining & SimulationEnterprise & IndustrialMedicalConsumer3D Optical Inspection/Metrology (AOI/SPI)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Integrated vision systems (design and manufacturing of application-specific optical assemblies withAssembly–––––
Microdisplay manufacturing (LCD, OLED, FLCoS, microLED)Plastics––––Silicon (backplane), Liquid crystal, OLED, MicroLED, Ferroelectric liquid crystals
Optics manufacturing (prism optics, lens stacks, lightweight plastic optics)Surface––––Plastic, Glass
Electronics development and manufacturing (ASIC and board design for compact, energy-efficientEngineering–––––
Ruggedized housings (ruggedized enclosures for microdisplays, electronics and optics in harshAssembly–––––
MicroLED bonding (precise joining of backplane and MicroLED array into a display assembly)Joining––––Silicon, MicroLED
OLED microdisplay manufacturing (originally fabless via foundries, now US-basedPlastics––––Silicon, OLED
FLCOS spatial light modulator (SLM) manufacturing for 3D AOI, 3D SPI and 3D metrologyPlastics––––Silicon, Ferroelectric liquid crystals
Design and development of optical systems (custom solutions from concept to production)Engineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
MicroLED bonding facility (precise bonding of backplane to MicroLED array)–1–2026Westborough, MA, USA
Class 10 cleanroom manufacturing facility––––USA (Westborough)

Additional services

Customized, application-specific optical systems (integrated vision systems)Microdisplays (LCD, OLED, FLCoS, MicroLED)Optics (prisms, lens stacks, plastic optics)Electronics: ASIC and board designRuggedized housingsOptical interconnects (Neural I/o for AI infrastructure)Engineering support from concept to production

Reference customers

JUTZE Intelligence Technology (China)Nexstar Technology (South Korea)Fabric.AITheon InternationalU.S. Army (IBAS/ACC, SBIR)ARRI (EVF1, historical)iView (PRC)Lumaxis (USA)

History

  1. 1998

    Foundation of Forth Dimension Displays (initially Micropix, later CRL Opto/CRLO Displays) in Dalgety Bay, Scotland

  2. 2011

    Kopin Corporation acquires Forth Dimension Displays (subsidiary since January 2011)

  3. 2015

    Hideki Matsukawa (formerly Panasonic LCD) joins Kopin as Chief Display Scientist

  4. 2016

    Kopin enters the OLED microdisplay market with a fabless business model (CES 2017)

  5. 2018

    ForthDD agreement to supply displays to JUTZE Intelligence Technology (3D SPI)

  6. 2021

    3.4 million US$ purchase commitment from JUTZE for SLMs (deliveries 2022)

  7. 2022

    1 million US$ order from Nexstar Technology (South Korea) for FLCOS SLMs (Nexman GENIO 3D AOI/SPI)

  8. 2024

    ForthDD products integrated into the Kopin portfolio as Kopin Europe

  9. 2025

    15.4 million US$ IBAS-OTA award from the US Department of Defense for color MicroLED development and US manufacturing

  10. 2026

    Collaboration with Fabric.AI: Neural I/o MicroLED optical interconnect (15 million US$ initial order; Kopin holds 19.9% of Fabric.AI); additionally 18.6 million US$ IBAS award (cumulative 34 million US$); new Optics & Photonics Design Center in Dallas; build-up of full US OLED microdisplay

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