Technical insulation converting and thermally decoupled fastening technology – cutting, milling, foaming, laminating since 1958
Korff Isolmatic GmbH
Dietzenbach (DE) · Sobótka/Wojnarowice (PL) · Oberbipp (CH)New on Amplifa
About Korff Isolmatic
Korff Isolmatic GmbH specializes in technical insulation converting and thermally decoupled fastening technology. The company cuts, mills and foams insulation materials for custom insulation systems in all shapes – from CNC-cut blanks to three-dimensionally milled molded parts and polyurethane foam filling. Rigid foams for application temperatures between -196 °C and +200 °C are processed, as well as stone wool, Basotect® melamine resin foam and foam glass; vapor barriers and surfaces made of aluminium, PVC or nonwoven are machine-laminated. The product range includes cold and thermal insulation for pipelines and tanks, low-temperature insulation for cryogenics, cold clamps and rubber pipe supports, sound and fire protection, as well as the interior insulation Superwand DS®. Production is carried out in small and large series at the Dietzenbach (Germany) and Sobótka/Wojnarowice (Poland) sites with modern CNC systems; another site of the Korff Group is Korff AG in Oberbipp, Switzerland. The insulation systems are used worldwide, among others in industry, process engineering, energy supply and construction.
- Site
- Dietzenbach
- Processes
- Insulation converting – cutting of contours (CNC), CNC milling of three-dimensional molds, Foaming of polyurethane into any shape, Machine laminating of insulation materials (vapor barriers, composite materials), Manufacture of cold clamps / thermally decoupled fastening technology, Manufacture of cold pipe supports (Korff-Flex Plus), pipe diameters 6–219 mm, Manufacture of Korff Type FIX PLUS pipe clamps Φ10.2–Φ356 mm, Pipe and tank insulation (cold, thermal, cryogenic, sound insulation)
- Materials
- Rigid foams, Polyurethane integral foam (PUR), PIR foam, FEF, Stone wool, Basotect melamine resin foam, Foam glass, Extruded foam
- Certificates
- CNC-controlled manufacturing
- Founded
- 1958
- Industries
- Industry, Process engineering, Energy supply, Energy industry, Construction industry, Building services
- 01
Consulting and design of custom insulation solutions
- 02
CNC cutting of contours
- 03
CNC 3D milling of molds
- 04
Foaming of polyurethane into any shape
- 05
Machine laminating of insulation materials with vapor barriers
- 06
Manufacture of thermally decoupled fastening technology (cold clamps,
- 07
Installation of pipe and tank insulation
Locations
Dietzenbach
DEProduction site and headquarters
- Lot size
- Small to large series
- Materials
- Rigid foams, PUR, stone wool, Basotect, foam glass, EPS, XPS, mineral wool
- CNC systems for cutting contours
- CNC systems for 3D milling of molds
- Laminating systems for vapor barriers
Sobótka (Wojnarowice)
PLProduction site (Korff Isolmatic Sp. z o.o.)
- Lot size
- Small to large series
- Materials
- Rigid foams, PUR, PIR, FEF, extruded foam
- CNC systems for cutting contours
- CNC systems for 3D milling of molds
- CNC-controlled machines in workshops
Oberbipp
CHSite of Korff AG
Products and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Insulation converting – cutting of contours (CNC)Plastics | – | – | – | Small series – Large series | Rigid foams, Stone wool, Basotect melamine resin foam, Foam glass, Mineral wool, EPS, XPS, PUR, Extruded foam |
| CNC milling of three-dimensional moldsPlastics | – | – | – | – | Rigid foams, PUR, Extruded foam |
| Foaming of polyurethane into any shapePlastics | – | – | – | – | Polyurethane (PUR), PIR |
| Machine laminating of insulation materials (vapor barriers, composite materials)Plastics | – | – | – | – | Mineral wool, EPS, XPS, PUR, Aluminium, PVC, Nonwoven |
| Manufacture of cold clamps / thermally decoupled fastening technologyAssembly | – | – | – | – | Polyurethane integral foam, galvanized steel, rubber, PIR foam, PVC |
| Manufacture of cold pipe supports (Korff-Flex Plus), pipe diameters 6–219 mmAssembly | – | – | – | – | Polyurethane foam, PVC, rubber, galvanized steel |
| Manufacture of Korff Type FIX PLUS pipe clamps Φ10.2–Φ356 mmAssembly | – | – | – | – | PIR foam, FEF, PVC, steel |
| Pipe and tank insulation (cold, thermal, cryogenic, sound insulation)Assembly | – | – | – | – | Rigid foams, Stone wool, Basotect, Foam glass, PUR |
| Manufacture of 2D and 3D molded parts from extruded foamPlastics | – | – | – | – | Extruded foam |
| Interior insulation Superwand DS® (facades/interiors)Assembly | – | – | – | – | Mineral wool, EPS, XPS, PUR |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC systems for cutting contours | – | – | – | – | Dietzenbach and Sobótka (Poland) |
| CNC systems for 3D milling of molds | – | – | – | – | Dietzenbach and Sobótka (Poland) |
| CNC-controlled machines in workshops | – | – | – | – | Dietzenbach and Sobótka (Poland) |
| Laminating systems (machine laminating of vapor barriers) | – | – | – | – | – |
Additional services
Quality
Manufacturing takes place in modern, well-equipped workshops with CNC-controlled machines and trained personnel; the insulation materials processed are quality-monitored. Product characteristics such as compressive strength, thermal conductivity and temperature ranges are documented in technical data sheets.
| Evidence | Dietzenbach |
|---|---|
| CNC-controlled manufacturing |
History
- 1958
Start of development and production of solutions for technical insulation by Korff