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KOSMEK – Fertigung

Precision hydraulic and pneumatic clamping technology and manufacturing automation, developed and produced in Japan

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KOSMEK Europe GmbH

Klagenfurt am Wörthersee (AT) · Kobe (JP)New on Amplifa

1986Founded (Kobe, Japan)
360+Patents worldwide
100 %In-house development and production
3Plants in Nishi-ku, Kobe
2015EMEA headquarters established in Klagenfurt

About KOSMEK

KOSMEK Europe GmbH, headquartered in Klagenfurt am Wörthersee, is the EMEA headquarters of KOSMEK Ltd., founded in 1986 in Kobe, Japan. The group develops and produces clamping systems and automation technology 100 % in its own plants in Nishi-ku, Kobe. The portfolio includes hydraulic and pneumatic workpiece clamping systems (swing clamps, lever clamps and spread clamps, support elements), robotic tool changers with zero-backlash technology, pallet grippers, quick mold change systems for injection molding (QMCS) and stamping presses (QDCS), clamping systems for die casting machines, as well as solutions for welding and washing processes. Core innovations are the patented High-Power technology with mechanical locking (up to 7 times higher holding force at 0 bar), low and medium pressure technology, battery-free wireless sensing, and heat-treated proprietary alloys. Customers come from the automotive, e-mobility, electronics, semiconductor manufacturing, mechanical engineering, die casting and toolmaking industries. KOSMEK Europe handles sales, technical consulting, support and logistics for Europe, the Middle East and Africa through a distributor network.

Site
Klagenfurt am Wörthersee
Processes
Workpiece clamping systems (hydraulic and pneumatic clamps, swing clamps, lever clamps,, High-Power technology (distortion-free clamping of thin-walled workpieces, patented mechanical, Manufacturing automation (positioning, High-Power clamping, gripping, robotic tool changers,, Injection molding quick mold change systems (QMCS), Quick die change systems (QDCS) for stamping and press machines, Clamping systems for die casting machines (high-pressure and high-temperature resistant), Welding and washing applications (clamping systems for welding and washing environments, jig-less, Low and medium pressure clamping technology
Materials
Aluminum, Aluminum high-pressure die casting (HPDC), Magnesium (thin-walled components), Heat-treated alloys (proprietary, for clamping components), Heat-treated proprietary alloys, High-Power technology (patented mechanical locking), Zero-Backlash technology, Wireless Sensing technology
Certificates
ISO 9001
Founded
1986
Industries
Automotive industry, E-mobility (EV), Electronics, Semiconductor manufacturing, Manufacturing automation/robotics, Mechanical engineering
  1. 01

    In-house development

  2. 02

    Mechanical machining and production in Kobe

  3. 03

    Quality assurance

  4. 04

    EMEA sales and application consulting

  5. 05

    Logistics and support via distributor network

Technologies & Materials

HPDC

Aluminum high-pressure die casting (HPDC)

KOSMEK clamping systems are used, among other things, for machining thin-walled HPDC components in the e-mobility sector.

Mg

Magnesium (thin-walled components)

High-Power pneumatic clamps enable low-distortion clamping and stable machining of thin-walled magnesium components.

HTL

Heat-treated proprietary alloys

Heat-treated in-house alloys increase the fatigue and compressive strength of clamping components.

HPT

High-Power technology (patented mechanical locking)

Achieves up to 7 times higher holding force and 3 times higher clamping force at low system pressure, with holding force at 0 bar.

ZBL

Zero-Backlash technology

Locks tools and fixtures without micro-movement in all three axes with 3 µm repeatability after 2 million cycles.

WST

Wireless Sensing technology

Motion-powered wireless querying of clamp states without batteries, cabling or external power supply.

Locations

Klagenfurt am Wörthersee

AT

EMEA headquarters: sales, application consulting, support, logistics

Standort Kobe

Kobe

JP

Group headquarters with development and production (3 plants in Nishi-ku)

Products & Assemblies

High-Power pneumatic swing clamp WHE (workpiece clamping system)
High-Power pneumatic swing clamp WHE (workpiece clamping system)Pneumatic clamping technology · CNC machining
Robotic tool changer SWR with zero-backlash technology
Robotic tool changer SWR with zero-backlash technologyManufacturing automation · Robotics
SVS robotic tool changer for semiconductor processes
SVS robotic tool changer for semiconductor processesAutomation · Semiconductor manufacturing
QMCS quick mold change system for injection molding machines
QMCS quick mold change system for injection molding machinesMold change · Toolmaking
QDCS quick die change system for stamping and press machines
QDCS quick die change system for stamping and press machinesDie change · Press technology
Die casting clamping systems for high-pressure and high-temperature environments
Die casting clamping systems for high-pressure and high-temperature environmentsClamping technology · Die casting
Clamping systems for welding and washing processes
Clamping systems for welding and washing processesClamping technology · Welding/washing applications
J□Y wireless pressure switch for hydraulic pressure detection
J□Y wireless pressure switch for hydraulic pressure detectionWireless Sensing · Hydraulics
BLV sequence valve and BMV leakage reduction valve (vertical design)
BLV sequence valve and BMV leakage reduction valve (vertical design)Hydraulic valves · Fixture construction

Inside the production

New KOSMEK Work Clamping Systems product portfolio
New KOSMEK Work Clamping Systems product portfolio
TQA medium-pressure compact clamp on a demo fixture
TQA medium-pressure compact clamp on a demo fixture
TNE work support (medium and high pressure)
TNE work support (medium and high pressure)
Wireless Sensing Technology demonstrator
Wireless Sensing Technology demonstrator
Wireless Sensing Technology – reference projects wanted
Wireless Sensing Technology – reference projects wanted

Industries

Automotive industryE-mobility (EV)ElectronicsSemiconductor manufacturingManufacturing automation/roboticsMechanical engineeringDie casting (HPDC)Injection molding/toolmakingPresses/stamping technologyWelding and washing applications

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Workpiece clamping systems (hydraulic and pneumatic clamps, swing clamps, lever clamps,Engineering––––Aluminum, Aluminum die casting (HPDC), Magnesium, Steel
High-Power technology (distortion-free clamping of thin-walled workpieces, patented mechanicalEngineering––––Aluminum, Magnesium, Aluminum die casting
Manufacturing automation (positioning, High-Power clamping, gripping, robotic tool changers,Engineering–––––
Injection molding quick mold change systems (QMCS)Engineering–––––
Quick die change systems (QDCS) for stamping and press machinesEngineering–––––
Clamping systems for die casting machines (high-pressure and high-temperature resistant)Engineering––––Aluminum die casting
Welding and washing applications (clamping systems for welding and washing environments, jig-lessEngineering–––––
Low and medium pressure clamping technologyEngineering–––––
Wireless Sensing technology (wireless query clamps, wireless pressure switch, wirelessTesting–––––
Automation solutions for semiconductor manufacturing (wafer fabrication, front-end and back-end:Engineering–––––
Zero-Backlash technology (for robotic tool changers)Engineering–––––
Fixture design and application consulting (Application Review, Free Application Review, ApplicationEngineering–––––
In-house production of clamping systems and automation technology (100 % in-house development andEngineering–––––

19 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Pneumatic High-Power swing clampKOSMEK WHE––––
Pneumatic spread centering pinKOSMEK VWK––––
Pneumatic lever clampKOSMEK WCA0321––––
Pneumatic swing clampKOSMEK WHC0201––––
Standard pneumatic clampKOSMEK WHA––––
High-Power pneumatic support elementKOSMEK WNC––––
Robotic tool changer (Robotic Hand Changer)KOSMEK SWR––––
Mechanical robotic tool changerKOSMEK SMR––––
Robotic tool changer for semiconductor processesKOSMEK SVS––––
Pallet gripperKOSMEK WVP––––
Centering pin clamp (Expansion Locating Pin Clamp)KOSMEK SWP––––
Compact pneumatic clamp (Mid-Pressure Compact Clamp)KOSMEK TQA (TQA0300, TQA0450)––––
Work support (medium and high pressure)KOSMEK TNE––––
Vertical mounting valve (sequence valve)KOSMEK BLV––––
Vertical mounting valve (leakage reduction valve)KOSMEK BMV––––
Wireless pressure switchKOSMEK J□Y––––
Other components used in applicationsKOSMEK LHA0360, TLZ1000, TMA0601––––
Two-station rotary indexing machine with automation technology (customer machine, scope of useSEMA Maschinenbau MT30X–––Traunkirchen, Austria
Plant (in-house production)KOSMEK3––Kobe (Seishin High-tech Park, Nishi-ku), Japan

Additional services

Application consulting and engineeringTechnical support before/after implementationSpare parts and after-sales service via distributor networkApplication-specific customer solutionsLogistics for EMEA

Reference customers

SEMA Maschinenbau GmbHLTC GmbHRD Castings Ltd.IWAMET Sp. z o.o.Vioral SAIGS GeboJagemaInteral ABNissan Motor Manufacturing UK (NMUK)

Quality

KOSMEK has been ISO 9001 certified since 2003. The products are developed and produced 100 % in Japan and are based on more than 360 patents, including High-Power, Zero-Backlash and Wireless Sensing technology.

EvidenceKobe
ISO 9001

History

  1. 1986

    Foundation of KOSMEK Ltd. with 20 million yen in Santanda, Amagasaki, Japan

  2. 1989

    Headquarters/plant in Seishin Hitech Park, Nishi-ku, Kobe; KOSMEK (USA) LTD. founded

  3. 1992

    KOSMEK Engineering Co., Ltd. founded in Kobe

  4. 2003

    ISO 9001 certification obtained

  5. 2005

    Capital increased to 100 million yen; Shanghai office opened

  6. 2006

    New plant in Seishin High-tech Park, Nishi-ku, Kobe; headquarters relocated

  7. 2008

    Poland office opened

  8. 2011

    KOSMEK (China) LTD. founded

  9. 2014

    KOSMEK LTD. India founded

  10. 2015

    KOSMEK Europe GmbH founded for sales in EMEA

  11. 2019

    Second plant in Nishi-ku, Kobe completed

  12. 2025

    Third plant in Nishi-ku, Kobe completed

  13. 2026

    15 years of KOSMEK in EMEA; 'Free Application Review' campaign

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