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KR-Maschinen – Fertigung

Manufacturer of HEITMANN sweeping and cleaning machines for agriculture, municipalities, equestrian facilities and the construction industry

KR-Maschinen Logo

KR Maschinen GmbH

48249 Dülmen, GermanyNew on Amplifa

1996Start of direct sales of HEITMANN products
2005Start of production of the first battery-powered
7.500+Slat cleaners in operation throughout Europe
90.000Machines in operation in Germany and Europe
DülmenProduction and administration

About KR Maschinen GmbH

KR Maschinen GmbH, based in Dülmen, manufactures sweeping and cleaning machines of the HEITMANN brand for equestrian facilities as well as agriculture, forestry, municipal services and the construction industry. The portfolio includes mounted sweepers, turbo brooms, battery-powered slat cleaners, electric transporters of the Heitrac series, feed pushers, arena planers and weed brushes. The machines are produced in-house on a modular kit system and in cooperation with regional metal fabricators; customer machines are individually configured and fitted with suitable mounting frames for almost any carrier vehicle. Steel parts are shot-blasted, cathodically electro-coated (KTL) and powder-coated; hot-dip galvanized steel constructions, cast parts, aluminum and plastics such as Vulkolan and polyurethane are also used. Since 1996 the company has sold HEITMANN products via direct sales; around 90,000 machines clean yards, roads and stables throughout Germany and Europe.

Site
Dülmen
Processes
Steel shot blasting (pre-treatment), Cathodic electro-coating (KTL), Powder coating, Manufacture of sweeping and cleaning machines in-house (modular kit system), Cooperation with regional metal fabricators (purchasing of manufactured parts), Hot-dip galvanizing (base chassis Heitrac JOKER), Vulcanization (tires vulcanized onto sheet steel rim), Welding (sheet steel rim welded 3 times)
Materials
Steel, Steel, hot-dip galvanized, Cast (bearings), Aluminum (rims), Plastic, Vulkolan, Elastic solid rubber, Polyurethane
Founded
1996
Industries
Equestrian facilities / Equestrian sports, Agriculture, Municipal technology, Forestry, Construction industry, Trade / Industry
  1. 01

    Purchasing of manufactured parts from regional metal fabricators

  2. 02

    Steel shot blasting (pre-treatment)

  3. 03

    Cathodic electro-coating (KTL)

  4. 04

    Powder coating

  5. 05

    Welding and assembly on a modular kit system

  6. 06

    Configuration of individual customer machines

  7. 07

    Direct sales with on-site demonstration at the customer

  8. 08

    Sales of replacement rollers and brush segments

Materials & Processes

St

Steel

Main material for the frames, rims and housings of the sweeping and cleaning machines.

St-Zn

Steel, hot-dip galvanized

Hot-dip galvanized base chassis of the Heitrac JOKER guarantees corrosion protection and durability.

KTL

Cathodic electro-coating (KTL)

Optimally protects even the cavities of steel components against rust.

PC

Powder coating

Final coating of the shot-blasted and KTL-primed components.

Vulkolan

Vulkolan

Wear-resistant double scraper strip of the slat cleaners.

PU

Polyurethane

Polyurethane strips as accessories for the KM 800 Exclusiv MEGA sweeper.

Guss

Cast

Stable bearings with grease nipples on the sweepers.

Al

Aluminum

Rims of the WKB 600 weed brush.

Ku

Plastic

Brush segments and bristles in various fillings, also plastic-steel mixtures.

Gummi

Elastic solid rubber

Heavy-duty wheels of the UKM 620 in low-rolling-resistance quality, vulcanized onto sheet steel rims.

Locations

Standort Dülmen

Dülmen

DE

Administration / Production

Materials
Steel, hot-dip galvanized steel, cast, aluminum, plastic, Vulkolan, elastic solid rubber, polyurethane
  • Steel shot blasting
  • KTL dip priming
  • Powder coating
  • Welding system
  • Assembly (modular kit system)

Components & Products

Mounted sweeper KM 590 Komfort
Mounted sweeper KM 590 KomfortIn-house production · Agriculture / Municipal technology
Sweeper KM 800 Exclusiv MEGA
Sweeper KM 800 Exclusiv MEGAIn-house production · Agriculture / Industry
Universal sweeper UKM 620
Universal sweeper UKM 620In-house production · Municipal services
Slat cleaner SPR 910 Vario Pro
Slat cleaner SPR 910 Vario ProBattery technology · Equestrian facilities / Agriculture
Electric vehicle Heitrac JOKER
Electric vehicle Heitrac JOKERIn-house production · Stable cleaning
Turbo broom TB 902
Turbo broom TB 902Battery operation / Honda engine · Yard and silo cleaning
Weed brush WKB 600
Weed brush WKB 600In-house production · Municipal surface cleaning
Feed pusher FS 910 Vario Pro
Feed pusher FS 910 Vario ProBattery technology · Animal husbandry
Arena planer 910 Vario Pro
Arena planer 910 Vario ProBattery technology · Equestrian sports
Electric transporter Heitrac 8.45L
Electric transporter Heitrac 8.45LIn-house production · Payload 450 kg

Inside the production

HEITMANN sweepers in operation
HEITMANN sweepers in operation
Production site Dülmen
Production site Dülmen
HEITMANN slat cleaners
HEITMANN slat cleaners
Sweeping rollers and brush segments
Sweeping rollers and brush segments

Industries

Equestrian facilities / Equestrian sportsAgricultureMunicipal technologyForestryConstruction industryTrade / IndustryAgricultural contractors

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Steel shot blasting (pre-treatment)Surface––––Steel
Cathodic electro-coating (KTL)Surface––––Steel
Powder coatingSurface––––Steel
Manufacture of sweeping and cleaning machines in-house (modular kit system)Assembly––––Steel
Cooperation with regional metal fabricators (purchasing of manufactured parts)Assembly–––––
Hot-dip galvanizing (base chassis Heitrac JOKER)Surface––––Steel
Vulcanization (tires vulcanized onto sheet steel rim)Joining––––Rubber/Elastic solid rubber, Steel
Welding (sheet steel rim welded 3 times)Joining––––Steel

19 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mounted sweeperHEITMANN / KR-Maschinen GmbH KM 800 Exclusiv MEGA–Working widths 2150/2450/2750/3050 mm, sweeping roller Ø 800 mm–Dülmen
Mounted sweeperHEITMANN / KR-Maschinen GmbH KM 590 Komfort–Working widths 1250–2600 mm, sweeping roller Ø 590 mm–Dülmen
Mounted sweeperHEITMANN / KR-Maschinen GmbH KM 590 Exclusiv–Sweeping roller Ø 590 mm–Dülmen
Universal sweeperHEITMANN / KR-Maschinen GmbH UKM 620–Working widths 1850/2300/2600 mm, brush diameter 620 mm–Dülmen
Mounted sweeperHEITMANN / KR-Maschinen GmbH forky / GKM 530–Sweeping roller Ø 530 mm–Dülmen
Turbo broomHEITMANN / KR-Maschinen GmbH TB 902 ERL–Working width 900 mm–Dülmen
Turbo broom (petrol engine)HEITMANN / KR-Maschinen GmbH TB 902 HORL (Honda GXV 160 OHV)–Working width 900 mm–Dülmen
Slat cleanerHEITMANN / KR-Maschinen GmbH SPR 906 Vario–––Dülmen
Slat cleanerHEITMANN / KR-Maschinen GmbH SPR 910 Vario Pro–––Dülmen
Electric vehicle / TransporterHEITMANN / KR-Maschinen GmbH Heitrac 8.30K–Payload 300 kg, 24V-50Ah–Dülmen
Electric vehicle / TransporterHEITMANN / KR-Maschinen GmbH Heitrac 8.30L–Payload 300 kg, 24V-80Ah–Dülmen
Electric vehicle / TransporterHEITMANN / KR-Maschinen GmbH Heitrac 8.45L–Payload 450 kg, 24V-80Ah–Dülmen
Electric utility vehicleHEITMANN / KR-Maschinen GmbH Heitrac JOKER Classic–4x12V 80Ah AGM–Dülmen
Electric utility vehicleHEITMANN / KR-Maschinen GmbH Heitrac JOKER Exclusiv–4x12V 120Ah AGM–Dülmen
Electric utility vehicleHEITMANN / KR-Maschinen GmbH Heitrac JOKER Exclusiv FT–4x12V 120Ah AGM–Dülmen
Feed pusherHEITMANN / KR-Maschinen GmbH FS 910 Vario Pro–––Dülmen
Arena planerHEITMANN / KR-Maschinen GmbH 910 Vario Pro–––Dülmen
Weed brushHEITMANN / KR-Maschinen GmbH WKB 600–Working width 600 mm–Dülmen
Side sweeper brush (accessory)HEITMANN / KR-Maschinen GmbH Ø 600 mm (KM series) / Ø 750 mm (KM 800)–600–750 mm diameter–Dülmen

Additional services

Production of sweeping and cleaning machines (in-house production, modular kit system)Configuration of individual customer machinesMounting frames for carrier vehiclesNon-binding demonstration of the machines on the farmSales of sweeping rollers, replacement brushes and brush segments (also for third-party products)Direct sales

History

  1. 1996

    Start of direct sales of HEITMANN products

  2. 2005

    Start of production of the HEITMANN slat cleaners (SPR 900/SPR 902), the first battery-powered slat cleaners on the market

  3. heute

    Over 7,500 HEITMANN slat cleaners in operation throughout Europe; around 90,000 machines clean yards, roads and stables in Germany and across Europe

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