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KRAIBURG STRAIL – Fertigung

Manufacturer of level crossing systems, noise protection, rail insulation and plastic sleepers made from recycled rubber and recycled plastics

KRAIBURG STRAIL Logo

KRAIBURG STRAIL GmbH & Co. KG

Tittmoning · MayerhofenNew on Amplifa

1968Founded (Gummiwerk KRAIBURG, Tittmoning)
180Employees worldwide
4 Mio.Scrap tires processed per year
2Production sites in Germany
50+Countries equipped with STRAIL

About KRAIBURG STRAIL

KRAIBURG STRAIL GmbH & Co. KG, headquartered in Tittmoning (Upper Bavaria), is a specialist for track solutions made from recycled rubber and recycled plastics. The company manufactures level crossing systems (STRAIL), noise protection systems (STRAILwave), rail insulation (STRAILastic) and plastic sleepers (STRAILway) from a fiber-reinforced recycled polyolefin compound. Around 4 million scrap tires are processed into recycled products every year; the core production processes are vulcanization of rubber compounds, press technology and extrusion/compounding. Products featuring corundum surfaces, hot-dip galvanized steel and recycled plastics are used by railway operators, tram operators and industrial railways worldwide in over 50 countries, including SNCF Réseau, GYSEV, Salzgitter Flachstahl and RFI. Founded in 1968 as Gummiwerk KRAIBURG, the company employs around 180 staff and is part of KRAIBURG Holding. In addition to its headquarters in Tittmoning, the second site in Mayerhofen produces STRAILway plastic sleepers.

Site
Tittmoning
Processes
Level crossing systems (STRAIL) made from recycled rubber, incl. tensioning system, corundum surface, Noise protection systems (STRAILwave, mini noise protection barrier, mSW 1250), Rail insulation (STRAILastic: SOK_simplex, GRS track frame support, grass track), Manufacture of plastic sleepers (STRAILway) from fiber-reinforced recycled polyolefin compound, Vulcanization of rubber products (level crossings), Bonding (alternative joining technology for level crossings), Processing of scrap tires into recyclate products (approx. 4 million scrap tires per year), Modular service crossings (vario) – combination of elastic rubber carrier panel with hot-dip
Materials
Recycled rubber (from scrap tires), fiber-reinforced recycled polyolefin compound, Corundum (surface), hot-dip galvanized steel, Steel (screwing/retaining plate), Recycled plastics, thermoplastic elastomers (TPE, group sister KRAIBURG TPE)
Certificates
ISO 9001, ISO 14001, ISO 45001, ISO 50001, Environmental Product Declaration (ISO 14025 / EN 15804+A2), EcoVadis Silver Medal (sustainability rating)
Founded
1968
Employees
180
Industries
Rail transport / rail infrastructure, Railway operators and rail infrastructure companies, Light rail and tram network operators, Industrial railways / plant railways, High-speed lines
  1. 01

    Scrap tire recycling

  2. 02

    Processing of recycled rubber / recycled polyolefin compound

  3. 03

    Compound production

  4. 04

    Vulcanization / press technology (STRAIL panels)

  5. 05

    Manufacturing of STRAILastic / STRAILwave / STRAILway

  6. 06

    Tensioning system and mechanical anchoring

  7. 07

    Quality inspection

  8. 08

    Installation on the track

Materials & Processes

RE-GUM

Recycled rubber (from scrap tires)

Base material for level crossing systems, noise protection and rail insulation; approx. 4 million scrap tires are processed annually.

PO-REC

fiber-reinforced recycled polyolefin compound

Material of the STRAILway plastic sleepers, free of contaminants, synthetic resins and steel reinforcements, 100% recyclable.

COR

Corundum (surface)

Surface treatment of level crossing panels for durable skid resistance.

S-ZN

hot-dip galvanized steel

Used in the grating of the modular vario service crossing for water- and snow-permeable walkway surfaces.

ST

Steel (screwing/retaining plate)

Positive-locking securing of the outer panels of the vortex track-laying platform against suction and pressure forces.

RE-KU

Recycled plastics

Secondary plastics for rail insulation and other track construction products.

Locations

Standort Tittmoning

Tittmoning

DE

Headquarters, production and development

Materials
Recycled rubber, recycled plastics, corundum, hot-dip galvanized steel
  • STRAIL press (rubber press for panel production)
  • STRAIL production line (in-house design)
  • 2nd STRAIL production line

Mayerhofen

DE

Production of STRAILway plastic sleepers (since 2020), customer-specific one-off production (ground-breaking 2025)

Lot size
Series production and customer-specific one-off production
Materials
fiber-reinforced recycled polyolefin compound
  • STRAILway production line (plastic sleepers)

Products & Components

STRAIL level crossing system
STRAIL level crossing systemVulcanized from recycled rubber · Rail infrastructure
apex level crossing system
apex level crossing systemRecycled rubber · Heavy-duty and industrial traffic
vortex track-laying platform
vortex track-laying platformRecycled rubber · High-speed lines
vario modular service crossing
vario modular service crossingRecycled rubber and hot-dip galvanized steel · Industrial railways
STRAILwave noise protection system
STRAILwave noise protection systemRecycled rubber · Railway noise protection
STRAILastic rail insulation
STRAILastic rail insulationRecycled rubber and recycled plastic · Light rail and tram
STRAILway plastic sleeper
STRAILway plastic sleeperRecycled polyolefin compound · Mainline and industrial railways

Inside the production

Rubber compound in level crossing production
Rubber compound in level crossing production
Rubber panel in level crossing manufacturing
Rubber panel in level crossing manufacturing
Skid resistance provided by the corundum surface
Skid resistance provided by the corundum surface
Vulcanization as a joining technology within the material
Vulcanization as a joining technology within the material
Compound in hand – preparation of the formulation
Compound in hand – preparation of the formulation
KRAIBURG STRAIL exhibition grounds
KRAIBURG STRAIL exhibition grounds
Measurement of a plastic part on a track installation
Measurement of a plastic part on a track installation

Industries

Rail transport / rail infrastructureRailway operators and rail infrastructure companiesLight rail and tram network operatorsIndustrial railways / plant railwaysHigh-speed lines

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Level crossing systems (STRAIL) made from recycled rubber, incl. tensioning system, corundum surfacePlastics––––Recycled rubber (scrap tire recyclate), Corundum (surface)
Noise protection systems (STRAILwave, mini noise protection barrier, mSW 1250)Plastics–1.25 m (mSW 1250)––Recycled rubber
Rail insulation (STRAILastic: SOK_simplex, GRS track frame support, grass track)Plastics––––Recycled rubber, Recycled plastic
Manufacture of plastic sleepers (STRAILway) from fiber-reinforced recycled polyolefin compoundPlastics––––fiber-reinforced recycled polyolefin compound
Vulcanization of rubber products (level crossings)Plastics––––Recycled rubber
Bonding (alternative joining technology for level crossings)Joining––––Rubber
Processing of scrap tires into recyclate products (approx. 4 million scrap tires per year)Plastics––––Scrap tires/recycled rubber
Modular service crossings (vario) – combination of elastic rubber carrier panel with hot-dipAssembly–Adjustable in 10-mm increments––Rubber, hot-dip galvanized steel
Track-laying platform for high-speed lines (vortex), fatigue strength up to 300 km/hPlastics––––Recycled rubber, Steel (retaining plate)

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
STRAIL press (rubber press for panel production)–––1976Tittmoning
STRAIL production line (in-house design)–1–1989Tittmoning
STRAIL production line (2nd line)–1–2001Tittmoning
STRAILway production line (plastic sleepers)–1–2020Mayerhofen

Additional services

Level crossing systems (STRAIL, apex, inno, grid, edge, pede)Noise protection systems (STRAILwave, mini noise protection barrier mSW 1250)Rail insulation (STRAILastic, SOK_simplex, GRS, grass track)Plastic sleepers (STRAILway)Track-laying platforms (vortex)Modular service crossings (vario)Processing of scrap tires/recycled rubber and secondary plasticsProject-specific customer one-off production

Reference customers

SNCF RéseauGYSEV ZRt. (Hungary)Salzgitter Flachstahl GmbHRFI (Rete Ferroviaria Italiana)

Quality & Certification

KRAIBURG STRAIL is certified to ISO 9001, ISO 14001, ISO 45001 and ISO 50001; environmental product declarations according to ISO 14025 / EN 15804+A2 as well as an EcoVadis Silver medal document sustainability. The fatigue strength of the vortex track-laying platform is verified up to 300 km/h.

EvidenceTittmoning
ISO 9001
ISO 14001
ISO 45001
ISO 50001

Company History

  1. 1968

    Foundation of Gummiwerk KRAIBURG in Tittmoning

  2. 1976

    First STRAIL press, first STRAIL installation in Recklinghausen

  3. 1980

    HiRail variant for the American market

  4. 1989

    Inauguration of the in-house designed STRAIL production line

  5. 1993

    Introduction of the corundum surface

  6. 1997

    New tensioning system prevents gap formation

  7. 2001

    Inauguration of the 2nd STRAIL production line

  8. 2003

    Founding of STRAIL France

  9. 2010

    Introduction of the 2nd product area: STRAILastic noise protection / rail insulation systems

  10. 2013

    Renaming to KRAIBURG STRAIL GmbH & Co. KG

  11. 2014

    3rd product area: STRAILway plastic sleepers

  12. 2015

    Recycled plastic sleepers become part of the product portfolio

  13. 2017

    Transformation from level crossing specialist to "partner of the railway"

  14. 2018

    50 years of KRAIBURG STRAIL in Tittmoning

  15. 2019

    Winner of the innovation award for the mini noise protection barrier

  16. 2020

    Relocation of STRAILway production to Mayerhofen

  17. 2022

    EcoVadis Silver medal for sustainability; new Managing Director Günther Wagner

  18. 2025

    Ground-breaking for new customer-specific one-off production in Mayerhofen; new Director STRAIL France (Jeremy Rouyre); series production of the STRAILway plastic sleeper

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