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KRAIBURG Walzen – Fertigung

Manufacture of rubber rollers, roller coverings, sleeves and PU coatings to customer requirements.

KRAIBURG Walzen Logo

KRAIBURG Walzenfertigung GmbH

Geretsberg (AT) · Webersdorf 11, 5132 GeretsbergNew on Amplifa

Over 40 years of roller manufacturing inExperience
ISO 9001:2015Certified QM system
13 industriesIndustries served
Webersdorf 11, 5132 GeretsbergLocation

About KRAIBURG Walzenfertigung

KRAIBURG Walzenfertigung GmbH is a company of the KRAIBURG Group and has been manufacturing rubber-covered rollers in Austria for over 40 years, serving almost all industries. The portfolio comprises complete rollers with roller core and rubber covering, rubber covering of rollers and wheels, rubber-covered GRP sleeves for flexo and gravure printing, polyurethane coatings as well as rubber hoses and rings, including mandrel coverings for the steel industry and feed rings for the ski industry. Roller cores are manufactured from steel, stainless steel, aluminium, titanium, GRP or CFRP either to customer specifications or based on in-house design proposals; the rubber coverings are applied using high-quality rubber compounds produced in-house. In addition to new manufacture, the company offers recovering of worn rollers and sleeves. The surface programme ranges from standard grinding through polishing and superfinish to crowning and grooving. Customers include companies from the paper, printing, film and packaging, wood, textile, electronics as well as steel and metal industries.

Site
Geretsberg
Processes
Manufacture of complete rollers (metal core + rubber roller covering), Rubber rollers / rubber wheels (new products), Recovering of worn roller rubber coverings, New rubber coatings (roller coverings/roller rubber coverings), Surface machining: standard grinding through polishing and superfinish, Crowning (crowned roller surfaces), Grooving (grooved rollers), Manufacture of roller cores from a wide range of materials
Materials
Rubber compounds, Rubber, Silicone, Polyurethane (PU), Steel, Stainless steel, Aluminium, Titanium
Certificates
ISO 9001:2015
Industries
Films and Packaging, Paper, Corrugated Board, Printing, Furniture, Wood
  1. 01

    Development of customised roller coverings and proprietary rubber compounds

  2. 02

    Manufacture of roller cores (steel, stainless steel, aluminium, titanium, GRP,

  3. 03

    Rubber covering / PU coating of rollers and sleeves

  4. 04

    Surface machining (standard grinding, polishing, superfinish, crowning,

  5. 05

    Recovering and reconditioning of used rollers

Materials & Processes

GUM

Rubber

In-house rubber compounds produced in our own facility form the basis of the roller rubber coverings.

SI

Silicone

Used for rollers requiring heat-resistant or abrasion-resistant coverings.

PU

Polyurethane (PU)

PU-coated rollers are characterised by extreme abrasion and cut resistance as well as high chemical resistance.

St

Steel

Material for roller cores according to customer specifications or in-house design proposals.

VA

Stainless steel

Core material for rollers with requirements for corrosion resistance.

Al

Aluminium

Lightweight core material for rollers, among other things for sleeves in the printing sector.

Ti

Titanium

Core material for special roller applications.

GFK

GRP

Used for rubber-covered sleeves for flexo and gravure printing as well as for roller cores.

CFK

CFRP

High-strength core material for rollers with special requirements for lightweight construction and stiffness.

Location

Standort Geretsberg

Geretsberg

AT

Manufacturing and administration

Materials
Rubber compounds, rubber, silicone, PU, steel, stainless steel, aluminium, titanium, GRP, CFRP
  • State-of-the-art production facilities for roller manufacturing
  • Grinding technology (standard grinding, polishing, superfinish)
  • Systems for rubber coating and recovering
  • Online shop for wheels, rubber compounds and accessories

Rollers & Components

Rubber rollers and rubber coatings
Rubber rollers and rubber coatingsRoller rubber covering · Paper/Printing/Films
Roller rubber coverings, rollers and roller coverings
Roller rubber coverings, rollers and roller coveringsComplete rollers · Mechanical engineering

Inside the production

Aerial view of the Geretsberg site
Aerial view of the Geretsberg site
Team KRAIBURG Walzenfertigung
Team KRAIBURG Walzenfertigung
Service
Service
Expertise
Expertise

Industries

Films and PackagingPaperCorrugated BoardPrintingFurnitureWoodLeatherTextileHot Stamping FoilsElectronicsSteel and MetalFood and BeverageSki & Snowboard

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of complete rollers (metal core + rubber roller covering)Joining––––Rubber compounds, Rubber, Steel, Stainless steel, Aluminium, Titanium, GRP, CFRP
Rubber rollers / rubber wheels (new products)Plastics––––Rubber compounds, Rubber, Silicone
Recovering of worn roller rubber coveringsSurface––––Rubber compounds, Rubber
New rubber coatings (roller coverings/roller rubber coverings)Surface––––Rubber compounds, Rubber
Surface machining: standard grinding through polishing and superfinishSurface––––Rubber, Polyurethane
Crowning (crowned roller surfaces)Surface––––Rubber, Polyurethane
Grooving (grooved rollers)Surface––––Rubber, Polyurethane
Manufacture of roller cores from a wide range of materialsMachining––––Steel, Stainless steel, Aluminium, Titanium, GRP, CFRP
Rubber-covered sleeves (cylindrical, conical, conductive, insulating) for flexo and gravurePlastics––––GRP, Rubber
Polyurethane (PU) coatings for rollers and wheelsPlastics––––Polyurethane
Rubber hoses and rings (almost all size ranges), mandrel coverings, feed ringsPlastics––––Rubber, Rubber compounds
Development of customised roller coverings/roller rubber coverings and proprietary rubber compoundsEngineering––––Rubber compounds

Additional services

Rubber rollers/coveringsRoller recoveringRubber covering of rollers and wheelsRubber-cast sleeves (GRP) for flexo and gravure printingRoller cores (steel, stainless steel, aluminium, titanium, GRP, CFRP)PU coatingsRubber hoses and rings (mandrel coverings, feed rings)Surface machining (standard grinding, polishing, superfinish, crowning, grooving)Online shop for wheels, rubber compounds, accessories

Reference customers

Renowned mechanical engineering companies (not named individually)

Quality

KRAIBURG Walzenfertigung operates its own quality management system in accordance with ISO 9001:2015 with continuous improvement of all processes, products and services.

EvidenceGeretsberg
ISO 9001:2015

History

  1. For over 40 years, KRAIBURG has been manufacturing rubber-covered rollers in Austria for almost all industries.

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