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Prefabricated reinforcement elements and segment (Tübbing) reinforcement for the precast concrete industry according to DIN/EN standards

KS

Kraus Stahlhandel GmbH

Viersen (Headquarters/Production)New on Amplifa

1988Founded
ca. 20,000 tFinished reinforcement per year (2016)
4Sites/Plants
60,000 tcumulatively delivered Tübbing reinforcement (until 2016)
16Tunnel projects in DE and NL

About us

Kraus Stahlhandel GmbH produces and supplies prefabricated reinforcement elements for the precast concrete industry according to DIN/EN standards and KOMO certification (NL). The family-owned company, founded in 1988, was based in Cologne-Marsdorf from 1996 and relocated to Viersen in 2022. In addition to its headquarters, from which companies in Germany and the Netherlands are supplied, production takes place "on site" at the customer in three further plants. Products include welded reinforcement cages, mesh elements (reinforcement mats) and custom-made finished reinforcement made of reinforcing steel, e.g. for stairs, balconies, columns and beams. Since 1997 the company has specialized in reinforcement cages for tunnel segments (Tübbing reinforcement) and contributed to 16 tunnel projects in Germany and the Netherlands; by 2016, more than 60,000 tonnes of Tübbing reinforcement had been delivered. All orders are processed in the company's own technical office on CAD workstations in order to detect drawing errors early and to optimize reinforcement layouts together with customers.

Site
Viersen
Processes
Production and supply of reinforcement cages for tunnel segments (Tübbing reinforcement), Reinforcement according to DIN EN 1992 / EUROCODE 2 for dynamically loaded components, CAD design / technical office (drawing review, optimization of reinforcement layouts), Prefabrication of reinforcement elements for the precast concrete industry, On-site production at the customer (3 further plants), Technical office with CAD processing, Repair and assembly welding, Joining of steel profiles with reinforcing steel
Materials
Reinforcing steel, Reinforcing steel (round bar), Steel profiles
Certificates
DIN EN ISO 17660 Part 1 & 2, KOMO (NL), DIN EN ISO 14064-1/3 (Carbon Footprint)
Founded
1988
Industries
Precast concrete industry, Tunnel construction (Tübbing reinforcement), Infrastructure projects
  1. 01

    Technical office: CAD processing and drawing review

  2. 02

    Bending machines (reinforcing steel)

  3. 03

    Welding machines (reinforcing steel)

  4. 04

    Assembly of built-in parts

  5. 05

    Delivery to precast concrete plants or on-site production at the customer

Materials & Processes

B500 (Betonstahl)

Reinforcing steel

Meets all European standards; base material for finished reinforcement, mats and Tübbing cages with diameters of 6–16 mm.

Stahl

Steel profiles

Are joined in a force-fitting manner with reinforcing steel or processed by repair and assembly welding (DIN EN ISO 17660).

Sites

Viersen

DE

Headquarters/Production

Materials
Reinforcing steel, steel profiles
  • Bending machines (reinforcing steel)
  • Welding machines (reinforcing steel)
  • CAD workstations

Industries

Precast concrete industryTunnel construction (Tübbing reinforcement)Infrastructure projects

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Joining––––Reinforcing steel
Production and supply of reinforcement cages for tunnel segments (Tübbing reinforcement)Joining––––Reinforcing steel
Joining––––Reinforcing steel
Joining––––Reinforcing steel, Steel
Reinforcement according to DIN EN 1992 / EUROCODE 2 for dynamically loaded componentsJoining––––Reinforcing steel
CAD design / technical office (drawing review, optimization of reinforcement layouts)Engineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Bending machine (reinforcing steel)––––Viersen
Welding machine (reinforcing steel)––––Viersen
CAD workstations––––Viersen

Additional services

Prefabrication of reinforcement elements for the precast concrete industryOn-site production at the customer (3 further plants)Technical office with CAD processingRepair and assembly weldingJoining of steel profiles with reinforcing steel

Reference customers

FH Aachen (research cooperation)Leading machinery manufacturer (research cooperation)

Quality

Further processing is carried out with highly modern bending and welding machines in compliance with all required tolerances; particular attention is paid to the specified concrete cover and the assembly of built-in parts. Approvals are held according to DIN EN ISO 17660 Part 1 & 2 as well as the Dutch KOMO.

EvidenceViersen
DIN EN ISO 17660 Part 1 & 2
KOMO (NL)
DIN EN ISO 14064-1/3 (Carbon Footprint)

History

  1. 1988

    Foundation of the company in its current form

  2. 1996

    Based in Cologne-Marsdorf

  3. 1997

    Start of specialization in reinforcement cages for tunnel segments

  4. 2013

    Determination of the company-specific Carbon Footprint (CCF)

  5. 2016

    Production and delivery of approx. 20,000 t of finished reinforcement; cumulatively more than 60,000 t of Tübbing reinforcement delivered; 16 tunnel projects in DE and NL

  6. 2022

    Relocation to Viersen

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