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KRAUSKOPF – Fertigung

Development, manufacturing and service of mixing tools, wear protection and intensive mixers for processing technology.

KRAUSKOPF Logo

KRAUSKOPF Maschinentechnik GmbH & Co. KG

Buchen (Odenwald)New on Amplifa

2013Founded
16Employees (Nov. 2023)
GmbH & Co. KGLegal form
375–6,000 lPlanned batch volumes MIM

About KRAUSKOPF Maschinentechnik

KRAUSKOPF Maschinentechnik GmbH & Co. KG was founded in 2013 by Gerhard Krauskopf and specialises in processing technology, in particular mixing and grinding technology. The company develops and manufactures mixing tool systems such as the patented TuneMixx, wear and spare parts for mixers, mills, fans, crushers, edge runner mills and conveying components, as well as complete assemblies and process engineering apparatus. Further business areas include the repair and general overhaul (refurbishment) of used mixers, the purchase and sale of used machinery, and, since 2019, the development of its own multifunctional intensive mixer (Project MIM) with planned batch volumes of 375 to 6,000 litres. For wear protection, processes such as hardfacing, brazing, welding, bonding, casting and spraying are used with materials such as tungsten carbide, cemented carbide, chilled cast iron, ceramics and armour steels. Customers come from industries such as glass, construction materials, ceramics, foundry, metallurgy, agrochemicals, recycling and refractory materials. Since 2023, the company has been producing with 16 employees at the expanded Buchen (Odenwald) site.

Site
Buchen
Processes
Manufacturing of mixing tool systems and mixing tools (incl. TuneMixx), Refurbishment / general overhaul of used mixers (disassembly, cleaning, inspection), Hardfacing (oxy-fuel wear protection coating, GWC armouring), Brazing (cemented carbide inserts onto base carrier), Welding (wear protection processing), Bonding (wear protection processing), Casting (wear protection processing), Spraying (wear protection processing)
Materials
Stainless steel, Special tungsten carbide, Chilled cast iron, Aluminium oxide, Silicon carbide, Polycrystalline diamond, Hardox, XAR
Certificates
Functional test after general overhaul
Founded
2013
Employees
16 (Nov. 2023)
Industries
Glass, Construction materials/concrete, Ceramics, Foundry, Agrochemicals, Carbon masses/carbon electrodes
  1. 01

    Engineering and wear-optimised design

  2. 02

    Prototype production and sampling

  3. 03

    Manufacturing of mixing tools and wear parts

  4. 04

    Wear protection (hardfacing, brazing, welding, casting, spraying)

  5. 05

    Assembly and commissioning

  6. 06

    Inspection, refurbishment and spare parts supply

Locations

Standort Buchen (Odenwald)

Buchen (Odenwald)

DE

Headquarters, production, administration

Lot size
Prototypes to series components
Materials
Steel, stainless steel, cemented carbide, tungsten carbide, ceramics
  • Production hall Max-Planck-Straße (2023)
  • Prototypes of intensive mixers MIM12 (750 l) and MIM22 (2,250 l)
  • Stock of used mixers EIRICH DE14 and RV15
  • Expansion area approx. 7,500 m²

Components & Products

Mixing blade TuneMixx
Mixing blade TuneMixxMixing tool system · Processing technology
Machine blade
Machine bladeMixing tool · Mixing technology
Spare and wear parts
Spare and wear partsVarious processes · Mechanical engineering
Wear protection component
Wear protection componentHardfacing / cemented carbide cladding · Wear protection
Generally overhauled used mixer
Generally overhauled used mixerRefurbishment · Intensive mixer technology

Inside the production

Mixing technology
Mixing technology
Refurbishment of used mixers
Refurbishment of used mixers
Mixer service
Mixer service
On-site assembly
On-site assembly
Team KRAUSKOPF
Team KRAUSKOPF
MIM development project
MIM development project
10th company anniversary 2024
10th company anniversary 2024

Industries

GlassConstruction materials/concreteCeramicsFoundryAgrochemicalsCarbon masses/carbon electrodesMetallurgyRecycling/valuable material processingRefractory materialsChemical-technical industryConcrete/construction materialsCarbon electrode/carbon mass manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of mixing tool systems and mixing tools (incl. TuneMixx)Manufacturing/Assembly––––Stainless steel, Special tungsten carbide, Chilled cast iron, Aluminium oxide, Silicon carbide, Polycrystalline diamond, Hardox, XAR, Polyurethane, Composite armour material, Cemented carbide
Refurbishment / general overhaul of used mixers (disassembly, cleaning, inspection)Service/Refurbishment–––––
Hardfacing (oxy-fuel wear protection coating, GWC armouring)Surface––––Special tungsten carbide, Hardox, XAR, Composite armour material
Brazing (cemented carbide inserts onto base carrier)Joining––––Cemented carbide
Welding (wear protection processing)Joining–––––
Bonding (wear protection processing)Joining––––Polyurethane, Composite armour material
Casting (wear protection processing)Casting––––Chilled cast iron, Aluminium oxide
Spraying (wear protection processing)Surface––––Aluminium oxide, Silicon carbide, Polycrystalline diamond
Sandblasting and painting of assembliesSurface–––––
Coating (wear protection covers, protection against build-up)Surface––––Ceramics
Engineering and prototype manufacturing / sampling (wear-optimised engineering)Engineering–––––
Process engineering consulting, inspection, assembly and commissioning of mixing technology plantsAssembly/Service–––––
Construction of complete assemblies and process engineering apparatus; new construction ofAssembly/Engineering–––––
Purchase, brokerage and sale of used machineryService–––––
Manufacturing of spare and wear parts for mixers (rotating/stationary pan)Manufacturing––––Material variants with GWC armouring, Cemented carbide clad, Solid cemented carbide
Grinding (processing technology, spare/wear parts for mills)Process engineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Intensive mixer (development project, prototype)KRAUSKOPF MIM12–Batch volume 750 l–Buchen
Intensive mixer (development project, prototype)KRAUSKOPF MIM22–Batch volume 2,250 l–Buchen
Intensive mixer (used machine in stock)EIRICH DE14–Filling capacity 350 kg1977Buchen
Intensive mixer (used machine in stock)EIRICH RV15–Filling capacity 675 kg1985Buchen
Reference generally overhauled intensive mixerEIRICH R15––––
Reference generally overhauled vertical twin-shaft mixerAMIXON HM–Batch size 3,000 l––

Additional services

Development and production of mixing tools and wear parts for processing machinesNew mixer development (Project MIM, Multifunctional Intensive Mixer)Repair and general overhaul (refurbishment) of used mixersNew construction of process engineering apparatusSpare and wear parts for mixers, mills, fans, crushers, conveying componentsWear protection (hardfacing, brazing, welding)Process engineering consultingAssembly, commissioning, inspectionPrototype production and samplingPurchase and sale of used machinery

Quality

The rework of generally overhauled mixers follows a proven cycle with complete disassembly, inspection and assessment of all parts, replacement of wear and small parts, and a final functional test.

EvidenceBuchen (Odenwald)
Functional test after general overhaul

Company History

  1. 2012

    Patent application for the TuneMixx mixing tool system by Gerhard Krauskopf.

  2. 2013

    Founding of KRAUSKOPF Maschinentechnik GmbH & Co. KG in Höpfingen.

  3. 2015

    Relocation from Höpfingen to Buchen; growth in staff, machinery and product portfolio.

  4. 2019

    Start of development of an own intensive mixer (Project MIM).

  5. 2020

    Fabian Krauskopf joins the management.

  6. 2021

    Master plan for the construction of larger production and administration areas.

  7. 2023

    Occupancy of the new production hall on Max-Planck-Straße; staff grows to 16 employees.

  8. 2024

    10th company anniversary, inauguration of the new premises, start of construction of an additional warehouse; prototype construction and testing of the MIM components in autumn.

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