Development and manufacture of spray guns, material supply and painting systems for industrial application processes.
Krautzberger GmbH
Eltville (Headquarters: Development, Manufacturing, Application Technology, Service, Technical Center)New on Amplifa
About Krautzberger
Krautzberger GmbH is an independent family-owned company founded in 1902 and headquartered in Eltville am Rhein. The company develops and manufactures automatic and manual spray guns, material pressure regulators, material containers, pumps, extraction systems as well as custom semi- or fully automated painting systems for the industrial coating and application of liquid media such as paints, glazes, adhesives, release agents and flux agents. In addition to the variety of processes (compressed air, HVLP, airless, steam and Duo atomization), Krautzberger offers spray tests, feasibility studies and process optimization in its own technical center, as well as application technology consulting, design, project engineering, assembly, maintenance and repair. Customers come from industries such as automotive, aerospace, glass, medical technology and pharmaceuticals, foundry, ceramics and plastics, and customers in more than 60 countries are served. Development, manufacturing, application technology, service and the technical center are all bundled at the Eltville site; around 85 employees work there.
- Site
- Eltville
- Processes
- Compressed air atomization (spray application), HVLP atomization (spray application), Airless atomization (spray application), Steam atomization (steam spray technology), Duo atomization, Airbrush – small quantities, Anti-fingerprint and anti-smudge coatings, Application of anti-drumming and damping coatings
- Materials
- Glass (bottles, packaging glass, technical glass), Plastic, Glaze (coating material for the GA 1 glaze applicator), UV paint, Adhesives, Release agents, Flux agents, Compressed air atomization
- Certificates
- ISO 9001:2015, ISO 14001:2015, ATEX (quality assurance), AEO (Authorized Economic Operator), ATEX (quality assurance, EPS 24 ATEX Q 012)
- Founded
- 1902
- Employees
- 85+
- Industries
- Automotive industry, Aerospace industry, Construction supply industry, Glass industry, Electrical and electronics industry, Medical technology and pharmaceuticals
- 01
Design and development
- 02
Manufacturing
- 03
Assembly
- 04
Application technology in the technical center
- 05
Sales and service/maintenance
Processes and Media
Compressed air atomization
Standard process for paints (water- and solvent-based) with optimized nozzle geometries for reproducible results.
HVLP atomization
Low-pressure technology with high transfer efficiency for painting applications.
Airless atomization
High-pressure process, among others with the KS 5 manual spray gun for large-area application.
Steam atomization (steam spray technology)
Awarded the HERMES AWARD 2011, for efficient material application using steam instead of compressed air.
Duo atomization
Combined atomization, among others in the DUO A 22 automatic spray gun.
Paints, adhesives, release agents, glazes, flux agents, UV paints
Liquid media applied precisely with spray guns and dosing systems.
Locations
Eltville
DEHeadquarters; Development, Manufacturing, Application Technology, Service, Technical Center
- Materials
- Paints, glazes, adhesives, release agents, flux agents
- GA 1 glaze applicator
- Automatic spray guns (e.g. A 24, RA 6, RA 6 HVLP, HP 30 2K, M 18 HVLP, MC 2, MP 520, Mikro XS, DUO A 22)
- KS 5 manual spray gun (airless)
- Collaborative painting robot FANUC CRX-10iA/L PAINT (ATEX)
- Flat-surface spraying machine KFS 2000
- Rotary indexing machine R 703
- Spray booths and spray rooms (also water-washed)
- Spray walls (dry separation)
- Material pressure regulators (XLINE/BasicLINE)
- Material pressure tanks and pumps
- Extraction systems and ventilation technology
- Dosing systems, automatic gun change system KRWS, edge chain applicator
- Steam spray technology
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Compressed air atomization (spray application)Surface | – | – | – | – | Paints (water-based), Paints (solvent-based) |
| HVLP atomization (spray application)Surface | – | – | – | – | – |
| Airless atomization (spray application)Surface | – | – | – | – | – |
| Steam atomization (steam spray technology)Surface | – | – | – | – | – |
| Duo atomizationSurface | – | – | – | – | – |
| Airbrush – small quantitiesSurface | – | – | – | – | – |
| Anti-fingerprint and anti-smudge coatingsSurface | – | – | – | – | – |
| Application of anti-drumming and damping coatingsSurface | – | – | – | – | – |
| Application of primersSurface | – | – | – | – | – |
| Application of UV paintsSurface | – | – | – | – | – |
| Spraying adhesivesJoining | – | – | – | – | – |
| Spraying release agentsSurface | – | – | – | – | – |
| Conformal coatingSurface | – | – | – | – | – |
| Marking and labelingSurface | – | – | – | – | – |
| Application of flux agentsSurface | – | – | – | – | – |
| Coating of housingsSurface | – | – | – | – | – |
| Glaze application (glaze coating, GA 1 glaze applicator)Surface | – | – | – | – | Glass |
| Coating of perfume bottles and packaging glassSurface | – | – | – | – | Glass |
| Coating of plastic parts in series productionSurface | – | – | – | – | Plastic |
| Painting body partsSurface | – | – | – | – | – |
| Painting of small and series componentsSurface | – | – | – | – | – |
| Dosing systems / precise material dosingSurface | – | – | – | – | – |
| Application technology in the technical center (tests, feasibility studies, process optimization)Testing | – | – | – | – | – |
| Development of custom semi- or fully automated painting systems (design,Engineering | – | – | – | – | – |
32 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Automatic spray gun (diaphragm gun) | Krautzberger GA 1 glaze applicator | – | – | – | Eltville (product) |
| Automatic spray gun (entry-level model) | Krautzberger A 24 | – | – | – | Eltville (product) |
| Automatic spray gun 2K | Krautzberger HP 30 2K | – | – | – | Eltville (product) |
| Automatic spray gun | Krautzberger RA 6 | – | – | – | Eltville (product) |
| Automatic spray gun HVLP | Krautzberger RA 6 HVLP | – | – | – | Eltville (product) |
| Automatic spray gun HVLP | Krautzberger M 18 HVLP | – | – | – | Eltville (product) |
| Automatic spray gun | Krautzberger MC 2 | – | – | – | Eltville (product) |
| Automatic spray gun HVLP | Krautzberger Mignon 4 P HVLP | – | – | – | Eltville (product) |
| Automatic spray gun, Duo atomization | Krautzberger DUO A 22 | – | – | – | Eltville (product) |
| Manual spray gun, airless | Krautzberger KS 5 (Airless) | – | – | – | Eltville (product) |
| Automatic spray gun | Krautzberger RMA 1 | – | – | – | Eltville (product) |
| Automatic spray gun | Krautzberger MP 520 | – | – | – | Eltville (product) |
| Automatic spray gun (micro atomization) | Krautzberger Mikro XS | – | – | – | Eltville (product) |
| Collaborative painting robot (cobot, ATEX-certified) | FANUC CRX-10iA/L PAINT | 1 | – | – | Eltville (technical center) |
| Flat-surface spraying machine (small-part painting) | Krautzberger KFS 2000 | – | – | – | Eltville (product) |
| Rotary indexing machine (rotary indexing table, 4/6/8/12/24 spindles, up to 3 spray stations, cycle | Krautzberger R 703 | – | Painting axis outer: 300 mm travel; inner: 350 mm travel; dimensions: 1302 x 1303 mm, table height | – | Eltville (product) |
| Steam spray system (steam technology, HERMES AWARD 2011) | Krautzberger Steam technology | – | – | – | Eltville (product) |
| Glaze spray booth | Krautzberger Glaze spray booths | – | – | – | Eltville (product) |
| Small spray booth | Krautzberger Small spray booths | – | – | – | Eltville (product) |
| Spray booth | Krautzberger Spray booths | – | – | – | Eltville (product) |
| Spray room/spray booth, water-washed (wet scrubbing) | Krautzberger Water-washed spray booths and spray rooms | – | – | – | Eltville (product) |
| Spray room | Krautzberger Spray rooms | – | – | – | Eltville (product) |
| Spray wall (dry separation) | Krautzberger Spray walls | – | – | – | Eltville (product) |
| Material pressure regulator | Krautzberger FPR 2 / FPR 2C / FPR 6 / FPR 6C (XLINE) | – | – | – | Eltville (product) |
| Material pressure regulator | Krautzberger MDR40-M / MDR40-P / MDR80-M / MDRD40-M / MDRD40-P (BasicLINE) | – | – | – | Eltville (product) |
| Material pressure tank (including 100-liter version) | Krautzberger Pressure tanks | 7 | – | – | Eltville (product) |
| Unpressurized material container | Krautzberger Unpressurized containers | 1 | – | – | Eltville (product) |
| Piston pumps / diaphragm pumps (paint supply) | Krautzberger | – | – | – | Eltville (product) |
| Extraction systems (dry separation, wet scrubbing, ventilation technology) | Krautzberger | – | – | – | Eltville (product) |
| Dosing system | Krautzberger | – | – | – | Eltville (product) |
| Automatic gun change system | Krautzberger KRWS | – | – | – | Eltville (product) |
| Edge chain applicator | Krautzberger | – | – | – | Eltville (product) |
Additional services
Quality and Certification
In the XLINE, relevant functions of the air and material nozzles are 100% tested during the manufacturing process, including determination and evaluation of the spray pattern. The company is certified according to ISO 9001:2015 and ISO 14001:2015 and has ATEX quality assurance as well as AEO status.
| Evidence | Eltville |
|---|---|
| ISO 9001:2015 | |
| ISO 14001:2015 | |
| ATEX (quality assurance, EPS 24 ATEX Q 012) | |
| AEO (Authorized Economic Operator) |
History
- 1902
Patent application by Albert Krautzberger, the starting point of today's Krautzberger GmbH.
- 2011
HERMES AWARD for Krautzberger steam spray technology.