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KSF – Fertigung

Manufacture of stamping tools and high-precision individual and series parts through milling, grinding, and eroding in Pforzheim.

KSF Logo

KSF Feinwerktechnik GmbH

Pforzheim (Oberer Hardweg 10, 75181)New on Amplifa

2010CNC milling in-house (5-axis HSC machining centers)
PforzheimLocation

About KSF Feinwerktechnik

KSF Feinwerktechnik GmbH in Pforzheim develops and manufactures compound, single-stage, drawer, and riveting tools for stamping, bending, and crimping parts—in modular technology or according to customer requirements, primarily for the automotive and electrical industries. In addition to tool construction, high-precision individual and series parts are manufactured for tool, machine, and special machine construction as well as medical technology. The value creation includes design, CNC milling on 5-axis high-speed machining centers, grinding, wire and micro-eroding, up to tool testing and sampling, including stamping of zero and small series. Machining is performed in soft or hardened steel, also after subsequent heat treatment. The machine park includes a MAKINO F8 (travel path 1300 x 800 x 650 mm) and a MIKRON HSM 600 U ProdMod with 36,000 U/min. The quality management system is certified according to ISO 9001:2015 by DQS GmbH.

Site
Pforzheim
Processes
Design of compound, single-stage, drawer, and riveting tools in modular technology or, Milling of soft or hardened blocks (thread milling), Wire eroding, Micro-eroding with fine wire up to 0.02 mm diameter, Grinding with grinding machines with auto-dressing system, Testing and sampling of new tools, stamping of zero and small series, Tool construction – individual and series parts for tool, machine, and special machine construction, Design of compound, single-stage, drawer, and riveting tools
Materials
Steel (soft and hardened)
Certificates
ISO 9001:2015, IQNet (ISO 9001:2015)
Industries
Automotive Industry, Electrical Industry, Tool Construction, Mechanical Engineering, Special Machine Construction, Medical Technology
  1. 01

    Design

  2. 02

    CNC Milling

  3. 03

    Heat Treatment (Ancillary Process)

  4. 04

    Grinding

  5. 05

    Eroding

  6. 06

    Tool Construction/Assembly

  7. 07

    Testing Stamping

Materials and Processes

Stahl

Steel (soft and hardened)

Milled, ground, and eroded; thread milling in soft blocks or directly in hardened steel.

Locations

Standort Pforzheim

Pforzheim

DE

Headquarters and Manufacturing (Design, Milling, Grinding, Eroding, Tool Construction)

Lot size
Individual parts to small series; zero and small series for stamping
Materials
Steel (soft and hardened)
  • MAKINO F8 5-axis HSC Machining Center (1300 x 800 x 650 mm, 20,000 U/min, 48-place tool changer)
  • MIKRON HSM 600 U ProdMod (250 x 250 x 400 mm, 36,000 U/min, 220-place tool changer, 7-place pallet changer)
  • Grinding machines with auto-dressing system
  • Wire eroding/micro-eroding machines

Components and Services

Stamping Tools (Compound, Single-stage, Drawer, Riveting Tools)
Stamping Tools (Compound, Single-stage, Drawer, Riveting Tools)Tool Construction · Automotive and Electrical Industry
High-Precision Individual and Series Parts
High-Precision Individual and Series PartsCNC Milling · Mechanical Engineering/Medical Technology
Eroding Contours in Hardened Steel
Eroding Contours in Hardened SteelWire/Micro-eroding · Tool Construction

Inside the production

Tool Construction
Tool Construction
Grinding
Grinding
Stamping Testing (Bruderer BSTA 50)
Stamping Testing (Bruderer BSTA 50)
Design / 3D
Design / 3D
ISO-9001 Certificate (German)
ISO-9001 Certificate (German)

Industries

Automotive IndustryElectrical IndustryTool ConstructionMechanical EngineeringSpecial Machine ConstructionMedical Technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design of compound, single-stage, drawer, and riveting tools in modular technology orEngineering–––––
Milling of soft or hardened blocks (thread milling)Machining–1300 mm × 800 mm × 650 mm––Steel
Wire erodingEroding––––Steel (hardened)
Micro-eroding with fine wire up to 0.02 mm diameterEroding–––––
Grinding with grinding machines with auto-dressing systemMachining––––Steel (hardened)
Testing and sampling of new tools, stamping of zero and small seriesForming–––Zero series – Small series–
Tool construction – individual and series parts for tool, machine, and special machine constructionAssembly–––Individual part – Series–

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis high-speed machining center (CNC milling machine)MAKINO F8–1300 x 800 x 650 mm travel path, 20,000 U/min spindle, 48-place tool changer–Pforzheim
5-axis high-speed machining centerMIKRON HSM 600 U ProdMod–250 x 250 x 400 mm travel path, 36,000 U/min spindle, 220-place tool changer, 7-place–Pforzheim
Grinding machines with auto-dressing system––––Pforzheim
Wire eroding machine / Micro-eroding machine––––Pforzheim

Additional services

Design of compound, single-stage, drawer, and riveting toolsTool ConstructionAssemblyMilling (5-axis high-speed machining center)GrindingEroding (Wire eroding, micro-eroding up to 0.02 mm fine wire)Tool Testing / Sampling of New ToolsStamping of Zero and Small Series

Quality

The quality management system is certified according to ISO 9001:2015 by DQS GmbH (Certificate No. 432752 QM15, valid until 2027-08-19); the scope covers the development, manufacture, and testing of compound tools as well as the production of high-precision individual and series parts.

EvidencePforzheim
ISO 9001:2015

History

  1. 2010

    Commissioning of the CNC milling operation with 5-axis high-speed machining centers (MAKINO F8, MIKRON HSM 600 U ProdMod)

  2. 2018

    ISO 9001:2015 certification by DQS GmbH (Location Unterer Hardweg 9, valid until 2021-08-19)

  3. 2024

    Renewed ISO 9001:2015 certification by DQS GmbH (Location Oberer Hardweg 10, valid until 2027-08-19)

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