Precision turned parts, turn-milled parts and assemblies made of metal and plastic for mechanical engineering, automotive and the process industry
KSG Spreitzer GmbH & Co. KG
Dornierstraße 1, 78559 Gosheim · GermanyNew on Amplifa
About KSG Spreitzer
KSG Spreitzer is a family business founded in 1974 by Karl Spreitzer, headquartered in Gosheim at the foot of the Hohe Nuffen. The company manufactures turned parts and turn-milled parts using CNC technology as well as complex assemblies including assembly, heat treatment and surface coating from ferrous, non-ferrous and light metals as well as plastic. With 35 employees, 63 machines and an annual capacity of around 10.6 million parts, KSG Spreitzer supplies customers from all over the world. Production is based on modern CNC lathes (INDEX, Traub), automated handling technology with six-axis articulated-arm robots from KUKA, and an in-house tool manufacturing operation with wire EDM and grinding machines. Typical customer industries include plant and mechanical engineering, process and control technology, the construction industry, automotive, energy supply as well as chemicals and pharmaceuticals. A high level of digitalization – including the in-house production planning software ELPLAN and comprehensive tablet-based data collection – ensures efficiency and delivery reliability.
- Site
- Gosheim
- Processes
- Manufacture of turned parts (turning, CNC lathes), Manufacture of turn-milled parts (turning with driven axes / milling), Manufacture of assemblies incl. assembly, Heat treatment processes (outsourced), Surface coating (outsourced), Wire EDM (in-house tool manufacturing), Grinding (tool-side, tool grinding machines), Processing with bench drilling machines
- Materials
- Ferrous metals, Non-ferrous metals, Light metals, Plastic, CNC turning, Turn-milling, Assembly and picking, Wire EDM
- Certificates
- ISO 9001:2015 (previously ISO 9002:1995, ISO 9001:2008), ISO 9001
- Founded
- 1974
- Employees
- 35
- Industries
- Plant and mechanical engineering, Process and control technology, Construction industry, Automotive, Energy supply, Chemicals and pharmaceuticals
- 01
Tool manufacturing (wire EDM, grinding)
- 02
CNC turning and turn-milling
- 03
Processing (drilling, pressing, marking)
- 04
Heat treatment and surface coating (outsourced)
- 05
Assembly into complete assemblies
- 06
Quality inspection (coordinate measuring technology)
- 07
Shipping/picking
Materials and Processes
CNC turning
Production of rotationally symmetric components on INDEX ABC and Traub TNK36 CNC lathes, core process since 1974.
Turn-milling
Machining of milled geometries on lathes with driven axes for complex shapes.
Assembly and picking
Consolidation and assembly of metal and plastic parts including standard parts into complete assemblies.
Wire EDM
CNC-controlled wire EDM machines for the in-house tool manufacturing.
Heat treatment
Heat treatment processes are coordinated and managed via subcontracting.
Surface coating
Surface coatings are organized and monitored as outsourced processes.
Coordinate measuring technology
Inspection with a Brown & Sharpe Derby coordinate measuring machine, a Mitutoyo Contracer contour measuring machine and video measurement.
Locations
Gosheim
DEHeadquarters, production, office
- Lot size
- Small, medium and large series
- Materials
- Ferrous metals, non-ferrous metals, light metals, plastic
- INDEX ABC CNC lathes (Siemens 840C/840D/840sl)
- Traub TNK36 CNC sliding headstock automatic lathes (TX8i/TX8iS)
- KUKA six-axis articulated-arm robots KR6
- Zoller Saturn tool presetting device
- Brown & Sharpe Derby coordinate measuring machine
- Mitutoyo Contracer contour measuring machine
- Wire EDM machines
- Tool grinding machines
- Bench drilling machines, marking machines, presses
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of turned parts (turning, CNC lathes)Machining | – | – | – | 10.6 million parts per year (total) | Ferrous metals, Non-ferrous metals, Light metals, Plastic |
| Manufacture of turn-milled parts (turning with driven axes / milling)Machining | – | – | – | – | Ferrous metals, Non-ferrous metals, Light metals, Plastic |
| Manufacture of assemblies incl. assemblyAssembly | – | – | – | – | Metal, Plastic, Standard parts |
| Heat treatment processes (outsourced)Heat treatment | – | – | – | – | – |
| Surface coating (outsourced)Surface treatment | – | – | – | – | – |
| Wire EDM (in-house tool manufacturing)Machining | – | – | – | – | – |
| Grinding (tool-side, tool grinding machines)Machining | – | – | – | – | – |
| Processing with bench drilling machinesMachining | – | – | – | – | – |
| Pressing (monitoring of operations with presses)Forming | – | – | – | – | – |
| Marking/labelling of components (marking machines)Surface treatment | – | – | – | – | – |
| Quality inspection: coordinate measuring technology, video measurement, contour metrologyInspection | – | – | – | – | – |
| Contract manufacturing & contract machiningMachining | – | – | – | – | Ferrous metals, Non-ferrous metals, Light metals |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC lathe | INDEX ABC (control Siemens 840C, 840D, 840sl) | – | – | – | Gosheim |
| CNC lathe (sliding headstock automatic lathe) | Traub TNK36 (control TX8i / TX8iS) | – | – | – | Gosheim |
| Robot (six-axis articulated-arm robot) | KUKA KR6 | – | – | – | Gosheim |
| Tool presetting device | Zoller Saturn | – | – | – | Gosheim |
| Coordinate measuring machine | Brown & Sharpe Derby | – | – | – | Gosheim |
| Contour measuring machine | Mitutoyo Contracer | – | – | – | Gosheim |
| Multi-slide lathe (CNC-controlled) | – | – | – | 1988 | Gosheim |
| Wire EDM machine (CNC-controlled) | – | – | – | 1988 | Gosheim |
| Tool grinding machine | – | – | – | 1988 | Gosheim |
Additional services
Quality
Quality assurance is based on coordinate measuring technology (Brown & Sharpe Derby), video measurement and contour metrology (Mitutoyo Contracer) as well as comprehensive process analysis with tablet-based data collection. The quality management system is certified to DIN-EN-ISO 9001:2015.
| Evidence | Gosheim |
|---|---|
| ISO 9001 |
History
- 1974
Founded by Karl Spreitzer; production of turned parts on two machines for the automotive and mechanical engineering industries
- 1984
Introduction of CNC technology and automatic bar feeders
- 1985
Occupancy of the new production hall
- 1988
First CNC-controlled multi-slide lathe; computer-aided production planning; wire EDM and grinding machines for in-house tool manufacturing
- 1990
Introduction of in-house software ELPLAN
- 1995
First certified to DIN EN ISO 9002
- 1996
Occupancy of the extension building
- 1998
Investment in coordinate measuring technology
- 2000
Expansion of the shipping department with a new annex
- 2001
Deployment of six-axis articulated-arm robots; new loading bay
- 2004
Video measurement and contour metrology devices in quality assurance
- 2007
Occupancy of a new hall building with office wing
- 2008
German Innovation Award for ELPLAN
- 2009
Initial certification to DIN EN ISO 9001:2008
- 2009-2015
Conversion to renewable energies (photovoltaics)
- 2016
Certification to DIN-EN-ISO 9001:2015
- 2020
Company-wide use of tablets for data collection and process analysis