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KST – Fertigung

Camera systems, camera housings and optomechanical assemblies for rail, road and special-purpose vehicles, plus OEM prototyping and engineering services.

KST Logo

KST GmbH — Kamera & System Technik

PirnaNew on Amplifa

1999Founded in Rathewalde, Saxony
PirnaLocation (production and administration) since 2001
ISO 9001:2015 · ISO 22163 (IRIS)Certifications
HRB 17768, Amtsgericht DresdenCommercial register

About us

Since 1999, KST GmbH (Kamera & System Technik) has developed and manufactured mobile video camera technology, including rear-view cameras, electronic mirror solutions, pantograph and track monitoring cameras for rail, road and special-purpose vehicles. The product portfolio also includes OEM development, prototype and sample production with optomechanical custom fabrication, as well as 3D printing in Onyx and Nylon with optional Kevlar fibre reinforcement. In addition, the company offers engineering services ranging from concept and design work to 3D metrology with the ROMER ABSOLUTE ARM and special coatings (optics, EMC, thermal management, nano-coating) and painting. Production is carried out in aluminium, stainless steel and plastics; viewing windows use Borofloat glass, high-strength glass or sapphire glass, and plastic caps are flame-retardant per UL94 or NF-F101/-102. Customers come from automation technology, traffic engineering, automotive, the rail and aviation industries and industrial image processing; leading train manufacturers worldwide use the systems over the lifetime of the vehicles. The company is based in Pirna near Dresden, is certified to ISO 9001:2015 and ISO 22163 (IRIS), and offers service and overhaul for all equipment produced since 1999.

Site
Pirna
Processes
Prototype and sample production / optomechanical single-item fabrication, 3D printing (Onyx / Nylon / Kevlar), Tooling fabrication for prototype production, Fabrication of optomechanical assemblies for single-item and series production, Precision mechanics and complex components (OEM manufacturing), Design & Engineering (concept, development, design of optomechanical assemblies), 3D metrology (ROMER ABSOLUTE ARM), Painting and coating of assemblies and components
Materials
Onyx, Nylon, Kevlar (continuous fibre), Aluminium, Stainless steel, Plastic (flame-retardant, UL94, NF-F101/-102), Borofloat glass, Sapphire glass
Certificates
ISO 22163 (IRIS), ISO 9001:2015, UKA Saxony (membership in the Environmental and Climate Alliance of Saxony), UKA Saxony
Founded
1999
Industries
Rail vehicle industry, Traffic engineering, Automotive, Automation technology, Aviation industry, Industrial image processing
  1. 01

    Design & Engineering

  2. 02

    Manufacturing Preparation

  3. 03

    Tooling and Prototype Fabrication

  4. 04

    3D Printing / Precision Mechanics

  5. 05

    Special Coatings & Painting

  6. 06

    Assembly of Optomechanical Assemblies

  7. 07

    3D Metrology

  8. 08

    Service and Maintenance

Materials & Processes

Al

Aluminium

Milled housings and base plates for cameras and TFT monitors in rugged vehicle applications.

Edelstahl

Stainless steel

Optional for outer shells of dust- and weather-protection housings.

Onyx

Onyx

3D printing material for prototypes and small series.

Nylon

Nylon

3D printing material for prototypes and small series.

Kevlar

Kevlar (continuous fibre)

Optional fibre reinforcement in 3D printing for increased strength and durability.

Borofloat

Borofloat glass

Viewing glass with regulated pane heating in weather-protection housings.

Saphir

Sapphire glass

Extremely high-strength viewing glass for high-speed vehicles.

Hochfestes Glas

High-strength glass

Viewing glass variant for high-speed housings.

UL94

Flame-retardant plastic (UL94, NF-F101/-102)

Housing caps for interior and exterior applications in rail vehicles.

Locations

Standort Pirna

Pirna

DE

Headquarters with production and administration

Lot size
Single-item fabrication to small series
Materials
Aluminium, stainless steel, plastic, Onyx, Nylon, Kevlar
  • ROMER ABSOLUTE ARM 3D measuring arm
  • 3D printers (Onyx/Nylon with Kevlar fibre reinforcement)
  • CNC production of milled aluminium housings

Components

TrafficLux exterior and interior camera
TrafficLux exterior and interior cameraHousing fabrication · Rail and road vehicles
Optomechanical assembly (prototype/sample)
Optomechanical assembly (prototype/sample)Single-item fabrication · Industrial image processing
TFT colour monitor in aluminium housing
TFT colour monitor in aluminium housingHousing assembly · Rail vehicles

Inside the production

KST manufacturing
KST manufacturing
Camera systems with vision
Camera systems with vision
Product range
Product range
Services and manufacturing
Services and manufacturing

Industries

Rail vehicle industryTraffic engineeringAutomotiveAutomation technologyAviation industryIndustrial image processingRoad vehicles/Special-purpose vehicles

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Prototype and sample production / optomechanical single-item fabricationAssembly–––1 piece (single-item fabrication) – Small series–
3D printing (Onyx / Nylon / Kevlar)Additive–––Small seriesOnyx, Nylon, Kevlar continuous fibres
Tooling fabrication for prototype productionMachining–––––
Fabrication of optomechanical assemblies for single-item and series productionAssembly–––––
Precision mechanics and complex components (OEM manufacturing)Machining–––––
Design & Engineering (concept, development, design of optomechanical assemblies)Engineering–––––
3D metrology (ROMER ABSOLUTE ARM)Inspection–––––
Surface treatment–––––
Painting and coating of assemblies and componentsSurface treatment–––––
Assembly/manufacture of camera housings and video systemsAssembly––––Aluminium, Plastic, Stainless steel (optional)
Assembly–––––
Research & Development (R&D projects with industry and academic partners)Engineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D printer (FDM with fibre reinforcement, Onyx/Nylon/Kevlar)––––Pirna
ROMER ABSOLUTE ARM 3D measuring armHexagon (ROMER) ROMER ABSOLUTE ARM–––Pirna
CNC milling machine for aluminium housings (milled aluminium housings documented, machine not named)––––Pirna

Additional services

Design & Engineering (design of optomechanical assemblies)OEM development3D metrology (ROMER ABSOLUTE ARM)Special coatings (optics, EMC, thermal management, nano-coatings)Painting and coatingTechnical consulting (mechanics, optics, lighting)Service and maintenance (overhaul of all equipment produced since 1999, redesign of third-partyResearch & Development (with industry and academic partners)Manufacturing preparation

Reference customers

Alstomgmv

Quality

The quality management system is certified to ISO 9001:2015 and ISO 22163 (IRIS); both 2026 surveillance audits were passed without major non-conformities. A ROMER ABSOLUTE ARM 3D measuring arm is available for measuring components and assemblies.

EvidencePirna
ISO 9001:2015
ISO 22163 (IRIS)
UKA Saxony

History

  1. 1999

    Founded in Rathewalde, Saxony

  2. 2000

    Office opened in Dresden

  3. 2001

    Location relocated to Pirna

  4. 2007

    Expansion of production space

  5. 2018

    Expansion with additional manufacturing space

  6. 2024

    25 years of KST

  7. 2026

    Expansion — ready for new challenges; ISO 22163 and ISO 9001 surveillance audits passed without major non-conformities

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