Development and manufacture of reusable packaging, steel racks and interior packaging made of plastic, textile and steel in Bous.
KTP Kunststoff Palettentechnik
Bous (Saarland)New on Amplifa
About KTPconTeyor
KTP Kunststoff Palettentechnik (brand KTPconTeyor) develops and manufactures reusable packaging and storage solutions in Bous in the Saarland. The product range includes foldable plastic containers (including System 2000, SuperQuad SmartFix, ecoboxes), welded steel racks, customised interior packaging made of textile and foam as well as the Storeganizer storage system. Manufacturing comprises injection moulding with its own sandwich folding technology, vacuum forming, steel construction with welding, and the sewing of textile trims; containers are made of 100% recyclable plastic. Using its own Nestimator design software based on Siemens NX, packaging concepts are developed, optimised for nesting and packing density, and costed; an in-house toolmaking operation enables short implementation times. The service portfolio ranges from profitability analysis through production, rental leasing, training and repair to recycling at the end of the product life cycle. Customers come from the automotive industry (including Audi), white goods, industrial manufacturing (aviation, agriculture, defence), pharmaceuticals and electronics, as well as warehouse logistics and eCommerce. The containers are delivered manufactured in Germany.
- Site
- Bous
- Processes
- Manufacture of foldable plastic containers (injection moulding, sandwich folding technology), Independent in-house toolmaking, Injection-moulded containers (handheld box), Steel racks (welded steel), Textile trim sewing (customised interior packaging), Vacuum forming (vacuum-formed base inserts), Development of packaging concepts with Nestimator® software (design/costing), Repair, maintenance and recycling of reusable containers
- Materials
- Plastic (100% recyclable), Steel, Textile Tigercon (ESD-capable), XPE cross-linked PE, closed-cell foam, anthracite, LDPE foam, Steel, welded, XPE cross-linked PE foam (closed-cell, density 35–100 kg/m³), Injection moulding (sandwich folding technology)
- Certificates
- ESD testing (customer-specific), 100% recyclable materials
- Founded
- 1988
- Industries
- Automotive industry, White goods / household appliances, Industrial manufacturing (aviation, agriculture, defence), Pharmaceuticals and healthcare, Electronics, Warehouse logistics (3PL, fashion, spare parts, eCommerce)
- 01
Consulting & profitability analysis (ROI)
- 02
Packaging concept with Nestimator® software
- 03
Toolmaking (in-house)
- 04
Injection moulding / vacuum forming / welding of steel racks / textile sewing
- 05
Assembly & customisation
- 06
Repair, maintenance & empty-container service
- 07
Recycling at end of life
Materials & Processes
Plastic (100% recyclable)
Durable, recyclable material for foldable reusable containers and ecoboxes.
Steel, welded
Robust steel racks for transporting heavy components and hazardous goods.
Textile Tigercon (ESD-capable)
Conductive textile for ESD-protected trims, e.g. for sequence racks for door panels.
XPE cross-linked PE foam (closed-cell, density 35–100 kg/m³)
Foam blocks and combs for custom-fit fixing of sensitive components in interior packaging.
LDPE foam
Economical foam for less demanding interior fittings.
Injection moulding (sandwich folding technology)
Manufacture of foldable containers with patented sandwich folding technology for space-saving return transport of empties.
Vacuum forming
Vacuum-formed base inserts adapted to the part geometry.
Welding (steel)
Joining of transport racks for single-unit and series solutions.
Textile sewing
Custom-made, sewn interior packaging and divider systems.
Locations
Bous
DEHeadquarters and production
- Materials
- Plastic, steel, textile, foam
- Injection moulding machines
- Toolmaking
- Vacuum forming
- Textile sewing
- Nestimator® design software
Parts & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of foldable plastic containers (injection moulding, sandwich folding technology)Plastics | – | – | – | – | Plastic, XPE cross-linked PE (foam), LDPE foam, Textile (Tigercon) |
| Independent in-house toolmakingEngineering | – | – | – | – | Plastic |
| Injection-moulded containers (handheld box)Plastics | – | – | – | – | Plastic, XPE foam (density 35-100 kg/m3), LDPE foam, Textile |
| Steel racks (welded steel)Joining | – | – | – | – | Steel, Textile |
| Textile trim sewing (customised interior packaging)Joining | – | – | – | – | Textile (Tigercon, ESD-capable) |
| Vacuum forming (vacuum-formed base inserts)Plastics | – | – | – | – | Plastic |
| Development of packaging concepts with Nestimator® software (design/costing)Engineering | – | – | – | – | – |
| Repair, maintenance and recycling of reusable containersSurface | – | – | – | – | Plastic |
Additional services
Reference customers
Quality
Quality is ensured through in-house engineering expertise, own toolmaking and customer-specific tests such as ESD test procedures; the products meet high quality and safety standards for reusable applications.
| Evidence | Bous |
|---|---|
| ESD testing (customer-specific) | |
| 100% recyclable materials |
History
- 1988
Foundation of KTP Kunststoff Palettentechnik
Development of the conTeyor division as a brand for intelligent reusable packaging