Development and manufacture of custom automation, coating and testing systems for industry
KÜBLER & ESSIG GmbH
Ebhausen (Rotfelden)New on Amplifa
About KÜBLER ESSIG
KÜBLER ESSIG is a technology partner for factory automation and machine and plant engineering, based in Ebhausen (Rotfelden) in the Black Forest. The company develops and manufactures custom automation solutions, process steps, individual assemblies as well as complete machines and systems. The range of services includes coating systems for electrophoretic enamel coating, wet enamelling and powder coating including pretreatment, conveying and handling systems, automated systems for the manufacture and disassembly of display assemblies for the automotive industry, handling solutions for transport, sorting and packaging, fully automated plasma treatment using atmospheric-pressure plasma in robot or axis-system cells as well as measurement and testing technology for quality assurance in production. The portfolio is complemented by hardware planning, control cabinet construction, software/automation, hazard analysis in accordance with DIN EN ISO 13849-1, CE marking in accordance with Machinery Directive 2006/42/EC and technical documentation. Under the BOLD.ENERGY brand, the company also offers renewable energy solutions. Customers include companies from the automotive and household appliance industries that are world leaders in their markets.
- Site
- Ebhausen (Rotfelden)
- Processes
- Enamel surface coating – electrophoretic enamel coating, Enamel surface coating – wet enamelling, Powder coating, Pretreatment, conveying and handling systems for coating systems, Automated manufacture of display assemblies (automotive industry), Handling tasks – transport, sorting, production processes and packaging (automation), Measurement and testing technology – systems for quality assurance in production, Hardware planning and control cabinet construction
- Materials
- Plastics, Metals, Glass, Recycled and composite materials
- Certificates
- CE marking in accordance with Machinery Directive 2006/42/EC, Safety assessment in accordance with DIN EN ISO 13849-1 (SISTEMA)
- Industries
- Automotive industry, Household appliance industry, Renewable energies
- 01
Consulting and requirements analysis
- 02
Engineering and design
- 03
Hardware planning and control cabinet construction
- 04
Manufacture and assembly of machines and systems
- 05
Software and commissioning
- 06
Testing and quality assurance
- 07
CE marking and technical documentation
- 08
Support and service
Materials and Processes
Plastics
Treated for surface modification using atmospheric-pressure plasma.
Metals
Used for plasma treatment as well as a material in machine and plant engineering.
Glass
Can be treated with plasma technology to improve surface adhesion.
Recycled and composite materials
Plasma surface modification can also be applied to recycled and composite materials.
Locations
Ebhausen (Rotfelden)
DEHeadquarters with manufacturing and engineering
- Atmospheric-pressure plasma unit in robot/axis-system cell
- Coating systems for electrophoretic enamel coating, wet enamelling and powder coating (in-house manufacture)
Systems and Equipment
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Enamel surface coating – electrophoretic enamel coatingSurface | – | – | – | – | – |
| Enamel surface coating – wet enamellingSurface | – | – | – | – | – |
| Powder coatingSurface | – | – | – | – | – |
| Pretreatment, conveying and handling systems for coating systemsAssembly | – | – | – | – | – |
| Automated manufacture of display assemblies (automotive industry)Assembly | – | – | – | – | – |
| Assembly | – | – | – | – | – |
| Handling tasks – transport, sorting, production processes and packaging (automation)Assembly | – | – | – | – | – |
| Surface | – | – | – | – | Plastics, Metals, Glass, Recycled and composite materials |
| Measurement and testing technology – systems for quality assurance in productionTesting | – | – | – | – | – |
| Hardware planning and control cabinet constructionAssembly | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Hazard analysis with SISTEMA (assessment in accordance with DIN EN ISO 13849-1, Performance Level)Engineering | – | – | – | – | – |
| CE marking in accordance with Machinery Directive 2006/42/EC (risk assessment, conformityEngineering | – | – | – | – | – |
| Technical documentation (operating manuals, maintenance plans, declarations of conformity)Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Atmospheric-pressure plasma unit in robot/axis-system cell (fully automated plasma treatment) | – | – | – | – | Ebhausen (Rotfelden) |
| Coating systems for electrophoretic enamel coating, wet enamelling and powder coating | KÜBLER ESSIG (in-house manufacture) | – | – | – | Ebhausen (Rotfelden) |
Additional services
Quality
KÜBLER ESSIG develops measurement and testing systems for quality assurance in production. In plasma treatment, automatic part detection via barcode/camera, type-specific process parameters and complete documentation ensure traceability; safety assessments are carried out with SISTEMA software in accordance with DIN EN ISO 13849-1.
| Evidence | Ebhausen (Rotfelden) |
|---|---|
| CE marking in accordance with Machinery Directive 2006/42/EC | |
| Safety assessment in accordance with DIN EN ISO 13849-1 (SISTEMA) |