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Küenle – Fertigung

Electric motors, frequency inverters, custom drives as well as repair and service for electrical machines

Küenle Logo

Küenle Antriebssysteme GmbH & Co. KG

Hemmingen (DE) · Stuttgart (DE, founding location/service) · Austria (sales office)New on Amplifa

1936Founded
Windings up to 400 kWWinding manufacturing
500 kWPerformance test bench
3Sites

About Küenle Antriebssysteme

Küenle Antriebssysteme is a family business founded in 1936 and based in Hemmingen near Stuttgart, specialising in electric drive systems. The product portfolio includes electric motors in aluminium and cast iron versions, asynchronous generators, gear motors, vector-controlled and compact drives as well as frequency inverters of the KFU tronic series. In addition, the company manufactures customer-specific custom developments based on a modular building block system, including winding calculation, special shafts, special flanges, software programming and machine simulation. In its own winding manufacturing facility, rotor and stator windings are produced from copper up to 400 kW and frame size 400, including special windings up to insulation class C (>180 °C). Mechanical manufacturing includes turned parts, milled parts, friction welding, commutator machining, jig and fixture building and prototypes. Service offerings range from maintenance, repair and commissioning to pump service (partner of Xylem/Lowara) and 24-hour on-call emergency service; a performance test bench with up to 500 kW is available for drive testing. Customers come from drive technology, conveying technology (Demag service base), electrical machine engineering and water circulation/pump technology.

Site
Hemmingen
Processes
Repair of electrical machines and drives, Mechanical machining - production of turned parts, Mechanical machining - production of milled parts, Friction welding, Commutator machining, Prototype construction / one-off production, Jig and fixture building, Winding manufacturing - rotor and stator windings (2,4,6-pole, special voltages/speeds/frequencies
Materials
Aluminium, Cast iron, Copper (windings), Copper, Winding / winding manufacturing, Machining (turning/milling), Friction welding
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1936
Industries
Drive technology, Conveying technology, Water circulation/pumps, Electrical machine engineering
  1. 01

    Winding manufacturing (rotor/stator windings)

  2. 02

    Mechanical machining (turning, milling, friction welding)

  3. 03

    Assembly of motors and drive systems

  4. 04

    Performance testing

  5. 05

    Commissioning

  6. 06

    Maintenance / repair / service

Materials & Processes

Al

Aluminium

Material of the KTE aluminium motors for electric motors.

GG

Cast iron

Material of the KDG cast iron motors for robust motor designs.

Cu

Copper

Winding material for rotor and stator windings up to 400 kW.

WICK

Winding / winding manufacturing

Rotor and stator windings, 2/4/6-pole, special windings up to insulation class C (>180 °C), up to 400 kW and frame size 400.

ZERSP

Machining (turning/milling)

Production of turned parts and milled parts including commutator machining.

RSW

Friction welding

Joining process in the mechanical machining of drive components.

Sites

Standort Hemmingen

Hemmingen

DE

Headquarters, production and high-bay warehouse

Materials
Aluminium, cast iron, copper
  • Performance test bench (up to 500 kW, 2000/4000 Nm, 3600 rpm)
  • Computer-controlled high-bay warehouse

Stuttgart

DE

Founding location, certified repair shop (originally)

Austria

AT

Sales office

Products & Assemblies

Electric motors
Electric motorsStandard motors · drive technology
Special windings
Special windingsWinding manufacturing · electrical machine engineering
Lowara pumps
Lowara pumpsPump service · water circulation
K-Safety-Kit
K-Safety-KitCustom development · series production

Inside the production

Manufacturing and service at Küenle
Manufacturing and service at Küenle
Drive components
Drive components
Service and repair
Service and repair
Drive systems
Drive systems
Hemmingen workshop
Hemmingen workshop
Historic company premises
Historic company premises

Industries

Drive technologyConveying technologyWater circulation/pumpsElectrical machine engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Repair of electrical machines and drivesAssembly–––––
Mechanical machining - production of turned partsMachining–––––
Mechanical machining - production of milled partsMachining–––––
Friction weldingJoining–––––
Commutator machiningMachining–––––
Prototype construction / one-off productionAssembly–––––
Jig and fixture buildingAssembly–––––
Winding manufacturing - rotor and stator windings (2,4,6-pole, special voltages/speeds/frequenciesAssembly––––Copper
Maintenance - mobile optimised balancing of fan systems, vibration diagnosis, laser-assistedTesting–––––
Commissioning and parameterisation of frequency inverters (also remote support, CAN to EthernetAssembly–––––
Pump service (on-site customer service, repair, spare parts warehouse, sale of Lowara pumps, partnerAssembly–––––
Custom developments - customer-specific product and system development, software programming,Engineering–––––
Series production of K-Safety-KitAssembly–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Performance test bench for drives––Torque: 2000/4000 Nm; speed: 3600 rpm; mains: 400 V/50 Hz; three-phase transformer: 0-800–Hemmingen

Additional services

MaintenanceRepair of electrical machines and drivesWinding manufacturing (rotor/stator windings up to 400 kW, insulation class C)Mechanical machining (turned and milled parts, prototype construction)CommissioningRemote support / online trainingPump service (Lowara/Xylem)Spare parts warehouseE-CHECK EMADamage analysisPreventive maintenance / thermographyMobile optimised balancingCustomer-specific product and system developmentSoftware programmingMachine design / simulationSpecial windings and custom-made products24-hour on-call emergency service

Reference customers

Xylem (partner for Lowara pumps)Demag (service base for conveying technology, via Elmos acquisition)

Quality

The quality management system is certified to DIN EN ISO 9001:2015 and applies to all drive systems and services. Drives are developed, tested and delivered in accordance with international quality standards; an in-house performance test bench (up to 500 kW) is available for testing.

EvidenceHemmingen
ISO 9001
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