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Kueppers Solutions – Fertigung

Development and additively manufactured industrial burners for energy-efficient thermal processes in steel, glass and ceramics.

Kueppers Solutions Logo

Kueppers Solutions GmbH

DortmundNew on Amplifa

1875Founding of Küppersbusch (root of the company)
ca. 40Employees
HRB 35230Commercial register Dortmund
GmbHLegal form

About Kueppers Solutions

Kueppers Solutions GmbH, headquartered in Dortmund, develops and manufactures high-performance burners and burner technology for industrial thermal process systems. The core product is the iRecu recuperator burner with an additively manufactured heat exchanger, which can be operated flexibly with natural gas or hydrogen and enables fuel savings as well as a significant reduction in CO2 and nitrogen oxide emissions. The burners are manufactured using metal 3D printing. In addition to manufacturing, the company optimizes existing thermal process systems, including around 10,000 systems equipped with Küppersbusch burners. Customers come from energy-intensive industries such as steel, glass and ceramics, where the burners are used for processes such as melting, drying, hardening and metal heating. Since 2026 the company has operated as KueSol GmbH and belongs to Honeywell.

Site
Dortmund
Processes
Additive manufacturing / metal 3D printing of industrial burners, Manufacture of high-performance burners and burner technology for industry (incl., Optimization of thermal process systems (industrial heat treatment / thermal process systems), Optimization of thermal process systems, Development and manufacture of industrial burners (additively manufactured / 3D printing), iRecu recuperator burner (natural gas and hydrogen operation), Energy efficiency and emissions reduction (NOx, CO2)
Materials
Additive manufacturing (metal 3D printing), Burner technology engineering, Thermal process system optimization
Founded
1875
Employees
ca. 40
Industries
Steel, Glass, Ceramics, Energy-intensive industry, Energy-intensive industry (melting, drying, hardening, metal heating)
  1. 01

    Engineering and design of burner technology

  2. 02

    Metal 3D printing of burner components

  3. 03

    Manufacture of the iRecu recuperator burner

  4. 04

    Optimization of existing thermal process systems

Manufacturing processes

3D-Druck

Additive manufacturing (metal 3D printing)

Production of the industrial burners, in particular the additively manufactured heat exchanger of the iRecu recuperator burner.

Engineering

Burner technology engineering

Development of novel industrial burners for the optimization of thermal process systems.

Optimierung

Thermal process system optimization

Modernization of existing industrial heating systems equipped with Küppersbusch burners.

Locations

Dortmund

DE

Headquarters and production at the Center for Production Technology (ZfP) on PHOENIX West

Materials
Metal (3D printing)
  • Systems for metal 3D printing

Industries

SteelGlassCeramicsEnergy-intensive industryEnergy-intensive industry (melting, drying, hardening, metal heating)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Additive manufacturing / metal 3D printing of industrial burnersAdditive––––Metal (3D printing)
Manufacture of high-performance burners and burner technology for industry (incl.Engineering–––––
Optimization of thermal process systems (industrial heat treatment / thermal process systems)Heat treatment–––––

Additional services

Optimization of thermal process systemsDevelopment and manufacture of industrial burners (additively manufactured / 3D printing)iRecu recuperator burner (natural gas and hydrogen operation)Energy efficiency and emissions reduction (NOx, CO2)

Reference customers

ThyssenKrupp

History

  1. 1875

    Founding of the company Küppersbusch as the basis of the company

  2. 2016

    Jens te Kaat takes over the heat technology division from the Küppersbusch group; new management

  3. 2017

    Successfully active in the market under new leadership

  4. 2023

    Admission to the 'Kreis der Besten' of the German Future Prize of the Federal President

  5. 2024

    Innovation Prize NRW for Jens te Kaat; capital increase from 200,000 to 303,000 EUR (registered 23.09.2024) with an agio of approx. 2.5 million EUR; entry of K & K Vision GmbH

  6. 2025

    Insolvency filing; provisional insolvency administration by AG Dortmund on 02.10.2025; search for investors

  7. 2026

    Acquisition by Honeywell (KueSol GmbH now part of Honeywell, acquisition announced on 29 May)

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