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KUERZI – Fertigung

EASA-approved development, production and maintenance of avionic components and electrical systems for aviation OEMs and emergency medical services.

KUERZI Logo

KUERZI Aviation AG

Lommis (CH-9506) · Kastanienbaum (CH-6047) · Kastanienbaum (CH-6047)New on Amplifa

1978Founded
3Locations in Switzerland
Over 20'000Components under maintenance in the field
DAL ADesign Assurance Level of production

About KUERZI Aviation

KUERZI Aviation AG, based in Lommis (CH), is an EASA-approved design, production and maintenance organisation with test flight privileges and ISO-9001 certification. The company develops and manufactures avionic components and electrical systems ranging from individual parts to flight-critical equipment up to Design Assurance Level A, in accordance with the DO-160, DO-178 and DO-254 standards. The portfolio includes Utility Control Units, Data Concentrators, Power Solutions (DC/DC converters), NVIS-compatible displays and lighting, as well as products for helicopter emergency medical services (EMS). In addition to component development, KUERZI offers aircraft-level Installation Packages, wire harness manufacturing, product and environmental testing, as well as maintenance, inspection, repair and overhaul with dual-release Form 1 certificates (EASA/FAA). STC and MCA certification packages exist for platforms from Airbus Helicopters, Bell, Boeing, Bombardier, Dassault, De Havilland and MD Helicopters; in the maintenance area, components from Pilatus, among others, are supported. Since 2021, EMCA Electronic AG, founded in 1979, has been operationally integrated into KUERZI, with the company founded in 1978 acting as the parent company.

Site
CH-9506 Lommis
Processes
Electronic manufacturing (avionics production up to Design Assurance Level A), Harness manufacture, Comprehensive product testing / environmental testing (DO-160), Installation of assemblies / aircraft-level installation packages (electrical and avionic systems), Maintenance, Inspection, Test, Repair, Overhaul, Modification of avionic components (EASA/FAA dual, Engineering services: design and development of aircraft components and systems (DO-160, DO-178,, Design of electrical sub systems for aircraft OEMs (utility control units, data concentrators,, Manufacturing of avionic components (STCs, MCAs, EASA Form 1 under Part 21G)
Materials
Environmental testing per DO-160, Software certification DO-178C, Hardware development DO-254, Design Assurance Level A
Certificates
ISO 9001:2015, EASA Part 21J Design Organisation Approval, EASA Part 21G Production Organisation Approval, EASA Part 145 Maintenance Organisation Approval, EASA Part 21J (Design), EASA Part 21G (Production), EASA Part 145 / FAA (Maintenance)
Founded
1978
Industries
Aerospace (Avionics), Helicopter OEMs, Emergency medicine (EMS/emergency medical services), Helicopter/OEMs, Emergency medicine (EMS, helicopter emergency medical services)
  1. 01

    Engineering & Design (Part 21J)

  2. 02

    Electronic Manufacturing & Wire Harness Manufacturing (Part 21G)

  3. 03

    Product and Environmental Testing (DO-160)

  4. 04

    Installation Packages / System Integration

  5. 05

    Maintenance, Repair, Overhaul (Part 145)

  6. 06

    STC/MCA Certification

Development Standards & Procedures

DO-160

Environmental testing per DO-160

Comprehensive product and environmental testing of avionic components in accordance with DO-160.

DO-178

Software certification DO-178C

Software certification of avionic systems in accordance with DO-178C.

DO-254

Hardware development DO-254

Hardware development of flight-critical electronics in accordance with DO-254.

DAL A

Design Assurance Level A

Development and production up to Design Assurance Level A.

Locations

Lommis

CH

Headquarters, centre of excellence system integration

Materials
Avionic components
  • System integration
  • Test flight privileges

Kastanienbaum

CH

Centre of excellence components production (Kastaniensteig 7)

Materials
Avionic components
  • Electronic manufacturing
  • Wire harness manufacturing
  • Product testing

Kastanienbaum

CH

Centre of excellence components engineering (St. Niklausenstrasse 63)

Materials
Avionic components
  • Component engineering

Products & Components

Load Switch SSLS21-75A-28VDC
Load Switch SSLS21-75A-28VDCPower Solutions · Aviation
Engineering Services
Engineering ServicesComponent and system development per DO-160/DO-178/DO-254
Production of avionic components
Production of avionic componentsElectronic Manufacturing · OEM
System integration
System integrationInstallation Packages · EMS

Inside the production

Locations in Switzerland
Locations in Switzerland
KUERZI Aviation
KUERZI Aviation

Industries

Aerospace (Avionics)Helicopter OEMsEmergency medicine (EMS/emergency medical services)Helicopter/OEMsEmergency medicine (EMS, helicopter emergency medical services)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electronic manufacturing (avionics production up to Design Assurance Level A)Assembly–––––
Harness manufactureAssembly–––––
Comprehensive product testing / environmental testing (DO-160)Testing–––––
Installation of assemblies / aircraft-level installation packages (electrical and avionic systems)Assembly–––––
Maintenance, Inspection, Test, Repair, Overhaul, Modification of avionic components (EASA/FAA dualAssembly–––––
Engineering services: design and development of aircraft components and systems (DO-160, DO-178,Engineering–––––
Design of electrical sub systems for aircraft OEMs (utility control units, data concentrators,Engineering–––––
Manufacturing of avionic components (STCs, MCAs, EASA Form 1 under Part 21G)Assembly–––––

Additional services

Engineering services (component and system development per DO-160/DO-178/DO-254)Aircraft sub systems for OEMsDesign Organisation (Part 21J)Production Services (including wire harness manufacturing, EASA Form 1)Maintenance Services (Dual Release EASA/FAA Form 1)STC/MCA certification packagesInstallation packages for electrical/avionic systemsTest flight privileges

Reference customers

Airbus Helicopters (STC platforms EC135/EC130/EC145/H145)BellBoeingBombardierDassaultDe HavillandMD HelicoptersPilatus (maintenance of own components per MCL)HELOGADACDRF

Quality & Certifications

KUERZI Aviation is certified to ISO 9001:2015 and approved as an EASA design (Part 21J), production (Part 21G) and maintenance organisation (Part 145); as an FAA repair station, dual-release Form 1 certificates are issued. Product testing includes comprehensive testing including environmental testing per DO-160.

EvidenceLommisKastanienbaum
ISO 9001:2015
EASA Part 21J (Design)
EASA Part 21G (Production)
EASA Part 145 / FAA (Maintenance)

History

  1. 1978

    Start of KUERZI Aviation with avionics maintenance and engineering services.

  2. 1979

    Foundation of EMCA Electronic AG; development and maintenance of avionic equipment for aircraft manufacturers in Europe and the USA.

  3. 2007

    Receipt of EASA Part 21J approval.

  4. 2008

    Receipt of EASA Part 21G approval; establishment as a supplier of electrical systems in emergency medical services (EMS).

  5. 2021

    Merger of KUERZI Aviation and EMCA Electronic; ISO-9001 certification; development of new products (Utility Control Units, Data Concentrators, Power Solutions).

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