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KULI Hebezeuge – Fertigung

Design and manufacture of bridge and gantry cranes, electric wire rope hoists and crane components from our own steel construction in Remscheid.

KULI Hebezeuge Logo

KULI Hebezeuge – Helmut Kempkes GmbH

RemscheidNew on Amplifa

1922Founded
approx. 100Employees
approx. 17,000 m²Production area, two plants
63,000 kgMax. capacity of manufactured electric wire rope hoists
over 120Delivery countries worldwide

About KULI Hebezeuge

KULI Hebezeuge – Helmut Kempkes GmbH is a German family-owned company in its third generation, headquartered in Remscheid. The company designs and produces bridge and gantry cranes, electric wire rope hoists and crane components such as fin-cooled motors, planetary gearboxes, rope drums made from seamless steel tube and custom-built control systems. Production takes place at two plants in Remscheid on approximately 17,000 m² of industrial floor space, with its own mechanical and electrical workshop as well as in-house steel construction for welded structures. Raw materials and accessory components are sourced almost entirely from German production. Customers include the automotive and engine manufacturing, chemical and plant engineering, mechanical engineering, wood and paper industries, steel trading as well as the environmental and energy sectors; as a supplier, KULI also serves crane manufacturers and service companies. The products are in use in over 120 countries, some in continuous operation for more than 40 years.

Site
Remscheid
Processes
Welded structures / in-house steel construction, Motor manufacturing (fin-cooled electric wire rope hoist motors), Planetary gearbox manufacturing, Rope drum manufacturing from seamless steel tube, Custom production of control systems (electrical workshop), Manufacture of bridge and gantry cranes as well as crane components and electric wire rope hoists, Design, In-house steel construction
Materials
Steel
Certificates
ÖKOPROFIT, RAL Quality Assurance Association for Crane Services (GKS)
Founded
1922
Employees
100
Industries
Automotive and engine manufacturing, Chemical and plant engineering, Manufacturing companies, Wood and paper industry, Crane manufacturers, Mechanical engineering
  1. 01

    Design

  2. 02

    Steel construction / welded structures

  3. 03

    Mechanical manufacturing (motors, gearboxes, rope drums)

  4. 04

    Electrical workshop (control system production)

  5. 05

    Assembly

  6. 06

    Crane service & remote maintenance

Materials & Processes

St

Steel

Material for welded structures in our own steel construction as well as for rope drums made from seamless steel tube.

Locations

Standort Remscheid

Remscheid

DE

Main site with Plant 1 and Plant 2 Großhülsberg

Part weight / size
up to 63,000 kg (electric wire rope hoist capacity)
Materials
Steel
  • Steel construction
  • Mechanical workshop
  • Electrical workshop
  • Motor manufacturing
  • Planetary gearbox manufacturing
  • Rope drum manufacturing

Components & Products

Electric wire rope hoist
Electric wire rope hoistIn-house motor and gearbox manufacturing · Lifting technology
Bridge and gantry crane
Bridge and gantry craneSteel construction · Crane technology
Rope drum made from seamless steel tube
Rope drum made from seamless steel tubeMechanical manufacturing · Crane components

Inside the production

Manufacturing at the Remscheid site
Manufacturing at the Remscheid site

Industries

Automotive and engine manufacturingChemical and plant engineeringManufacturing companiesWood and paper industryCrane manufacturersMechanical engineeringFreight forwardersSteel trading and steel producersEnvironmental and energy sectorShipyardsSupplier industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welded structures / in-house steel constructionJoining––––Stahl
Motor manufacturing (fin-cooled electric wire rope hoist motors)Assembly–––––
Planetary gearbox manufacturingAssembly––––Stahl
Rope drum manufacturing from seamless steel tubeAssembly––––Stahl
Custom production of control systems (electrical workshop)Assembly–––––
Manufacture of bridge and gantry cranes as well as crane components and electric wire rope hoistsAssembly––63000 kg (strongest 4-fall––

Additional services

DesignIn-house steel constructionIn-house mechanical and electrical workshopCrane service (member of the RAL Quality Assurance Association for Crane Services)Remote maintenance / crane control with remote accessCustom-built control systems

Quality & Associations

As a founding member of the RAL Quality Assurance Association for Crane Services (GKS), KULI subjects itself to binding quality and testing regulations that are regularly monitored by external inspectors. In 2016, the company received the ÖKOPROFIT certification for resource efficiency.

EvidenceRemscheid
RAL Quality Assurance Association for Crane Services (GKS)
ÖKOPROFIT

Company History

  1. 1922

    Production of the first electric KULI chain hoist in Remscheid

  2. 1947

    Founding of the Kempkes company by Helmut Kempkes in Duisburg

  3. 1952

    Production of the first crane in Duisburg

  4. 1957

    Purchase of the KULI production facility in Remscheid by Helmut Kempkes

  5. 1959

    Merger of the two companies at the Remscheid site

  6. 1962

    Production of the first radio-controlled working crane in Germany

  7. 1979

    Opening of the second plant in the Remscheid-Großhülsberg industrial area; appointment of Dipl.-Ing. Heinz Helmut Kempkes to the management

  8. 1980

    Major fire at Plant 1 in Remscheid and start of reconstruction

  9. 1995

    Production of the strongest 4-fall electric wire rope hoist in the world with 63,000 kg capacity

  10. 1999

    Founding member of the RAL Quality Assurance Association for Crane Services (GKS)

  11. 2005

    Founding member of the Intralogistics Research Association (IFL)

  12. 2009

    Appointment of Dr.-Ing. Helmut Oliver Kempkes to the management

  13. 2011

    Exhibition of a complete double-girder crane with 63,000 kg at CeMAT in Hanover

  14. 2014

    Presentation of an ultra-compact single-girder crane according to DIN EN 13001/DIN EN 15011 at CeMAT

  15. 2016

    ÖKOPROFIT certification for resource efficiency

  16. 2018

    Introduction of a crane control system with remote access

  17. 2019

    Market launch of a frequency-controlled crane with energy recovery at bauma Munich

  18. 2022

    100th anniversary

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