Manufacture of deep-drawn plastic parts and 5-axis milled plastic parts including assembly for industrial customers across industries
Kunststoffe Eberwein GmbH
WaldenbuchNew on Amplifa
About Kunststoffe Eberwein
Kunststoffe Eberwein GmbH has been manufacturing technical plastic parts and assemblies to customer specifications in Waldenbuch near Stuttgart since 1967. The manufacturing focus is on deep drawing of thermoplastics on seven deep-drawing machines with forming areas up to 2660 x 1460 mm and a maximum deep-drawing height of 680 mm, as well as on 5-axis CNC machining on nine gantry milling machines with a working envelope up to 3000 x 2000 x 700 mm. Materials processed include ABS, ABS/PMMA, PS, PE, PP, PET, PA, glass-fiber reinforced PA6, PC, PVC and PMMA. In addition to the production of individual parts through to series supply, the range of services covers downstream production steps such as bonding, ultrasonic welding, coating, painting, flocking as well as component and assembly assembly. Customers come from industries such as automotive, vehicle construction, medical technology, electronics, tanning beds, yacht and boat building as well as design and retail space elements. The company also supports its customers in development, design and cost optimization using CAD-CAM technology.
- Site
- Waldenbuch
- Processes
- Deep drawing of thermoplastics, 5-axis milling (CNC machining of plastics, milled parts), Flocking of parts, Bonding / bonding technology, Ultrasonic welding, Coating, Painting, Component assembly / assembly assembly
- Materials
- ABS, ABS/PMMA, PS, PE, PP, PET, PA, PA / PA GF (PA6 glass-fiber reinforced)
- Certificates
- DIN EN ISO 9001:2015, DIN EN ISO 14001:2015, ISO 9001, ISO 14001
- Founded
- 1967
- Industries
- Automotive, Vehicle construction, Medical technology, Electronics industry / housing parts, Tanning beds (solarium), Design elements
- 01
Customer-supporting development and consulting (CAD-CAM)
- 02
Toolmaking
- 03
Deep drawing of thermoplastics
- 04
5-axis CNC machining
- 05
Bonding / ultrasonic welding
- 06
Coating / painting / flocking
- 07
Component and assembly assembly
- 08
Delivery
Materials and processes
ABS
Standard thermoplastic for deep-drawn and milled parts in technical applications.
ABS/PMMA
Combined material for parts with a glossy surface in final quality.
PS (polystyrene)
Thermoplastic for cost-effective deep-drawn parts.
PE (polyethylene)
Thermoplastic for robust plastic parts.
PP (polypropylene)
Thermoplastic for deep-drawn parts with high elongation at break.
PET
Thermoplastic for technical deep-drawn and milled parts.
PA (polyamide)
Thermoplastic for durable technical components.
PA6 glass-fiber reinforced
Special material for highly stressed parts.
PC (polycarbonate)
Thermoplastic for impact-resistant and transparent parts.
PVC
Thermoplastic for individual product requirements.
PMMA (acrylic glass)
Thermoplastic for transparent and tinted parts.
Locations
Waldenbuch
DEHeadquarters, production and administration
- Lot size
- Low annual quantities up to series supply
- Materials
- ABS, ABS/PMMA, PS, PE, PP, PET, PA, PA/PA GF, PC, PVC, PMMA
- 7 deep-drawing machines (forming area max. 2660 x 1460 mm, deep-drawing height 680 mm)
- 9 5-axis gantry milling machines (machining max. 3000 x 2000 x 700 mm)
- CAD-CAM technology
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Deep drawing of thermoplasticsPlastics | – | 2660 mm × 1460 mm × 680 mm (max. deep-drawing height) | – | Series supply | ABS, ABS/PMMA, PS, PE, PP, PET, PA, PA / PA GF, PC, PVC, PMMA |
| 5-axis milling (CNC machining of plastics, milled parts)Machining | – | 3000 mm × 2000 mm × 700 mm | – | – | ABS, ABS/PMMA, PS, PE, PP, PET, PA, PA / PA GF, PC, PVC, PMMA |
| Flocking of partsSurface | – | – | – | – | thermoplastics |
| Bonding / bonding technologyJoining | – | – | – | – | thermoplastics |
| Ultrasonic weldingJoining | – | – | – | – | thermoplastics |
| CoatingSurface | – | – | – | – | thermoplastics |
| PaintingSurface | – | – | – | – | thermoplastics |
| Component assembly / assembly assemblyAssembly | – | – | – | – | thermoplastics |
| BendingForming | – | – | – | – | thermoplastics |
| RivetingJoining | – | – | – | – | thermoplastics |
| PunchingForming | – | – | – | – | thermoplastics |
| Customer-supporting development and consulting (CAD-CAM, offline programming)Engineering | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Deep-drawing machine | – | 7 | Forming area max. 2660 x 1460 mm, max. deep-drawing height 680 mm | – | Waldenbuch |
| 5-axis gantry milling machine | – | 9 | Machining max. 3000 x 2000 x 700 mm | – | Waldenbuch |
Additional services
Quality
The quality management system has been built up continuously and is oriented toward customer specifications as well as legal and normative requirements; the very low complaint rate confirms the process approach. Preventive measures and continuous improvement serve the goal of "zero defects".
| Evidence | Waldenbuch |
|---|---|
| ISO 9001 | |
| ISO 14001 |
History
- 1967
Founded by Gerhard Eberwein as a sole proprietorship, company seat in Waldenbuch-Glashütte
- 1973
Continuation of the activities in the legal form of a GmbH
- 1978
Additional facility in the Bonholz
- 1990
New administration building in the Bonholz
- 1995
Relocation of the company seat to the Bonholz
- 1998
Gerhard and Matthias Eberwein share the management
- 2002
Gerhard and Renate Eberwein withdraw from day-to-day operations
- 2003
Matthias Eberwein and Dietmar Burkhardt share the management
- 2012
Construction of a new warehouse building at the site