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KTW – Fertigung

Manufacturing of precision seals and machine elements made from engineering plastics and elastomers

KTW Logo

Kunststofftechnik Dietmar Woyciniuk GmbH

Essen · GermanyNew on Amplifa

over 35 yearsExperience in plastics and seal manufacturing
3–1600 mmManufacturing range diameter
HRB 6326, Amtsgericht EssenCommercial register

About Kunststofftechnik Dietmar Woyciniuk

Kunststofftechnik Dietmar Woyciniuk GmbH in Essen has been manufacturing precision seals and machine elements from engineering plastics and elastomers such as PUR, PTFE, POM, PI, PEEK, PA, PE, PVDF and various PTFE compounds for over 35 years. Production takes place on modern lathes, machining centres and injection moulding machines; the manufacturing range extends from 3 mm to 1600 mm in diameter. An in-house toolmaking department, a design department supported by CAD/CAM and an extensive stock of semi-finished materials enable flexible and rapid production of prototypes and small batches, for example for repairs. For the food and beverage industry, seals and moulded parts with FDA, DVGW or KTW approvals are manufactured. An in-house laboratory for physical and chemical testing as well as certification according to DIN EN ISO 9001 ensure the quality standard. The products are used, among other things, in hydraulics and pneumatics, in mining, in heavy and large-scale machinery construction, in apparatus and plant engineering, in the chemical industry as well as in drive and automation technology.

Site
Essen
Processes
Turning of precision seals and machine elements, Machining on machining centres, Injection moulding of technical parts, Manufacturing of seals and moulded parts with FDA, DVGW or KTW approvals for the food and beverage, Toolmaking, Design with CAD/CAM (product development and optimisation), Physical and chemical testing in our own laboratory, Rapid manufacturing of prototypes and small batches (e.g. for repairs)
Materials
PUR, PTFE, POM, PI, PEEK, PA, PE, PVDF
Certificates
DIN EN ISO 9001
Industries
Hydraulics and pneumatics, Mining, Large-scale and heavy machinery construction, Apparatus engineering, Plant engineering, Chemical industry
  1. 01

    Design (CAD/CAM)

  2. 02

    Toolmaking

  3. 03

    Semi-finished material stock / material provision

  4. 04

    Injection moulding

  5. 05

    CNC machining (turning, milling)

  6. 06

    Laboratory testing

  7. 07

    Assembly/Shipping

Materials and Processes

PUR

Polyurethane

Technical injection-moulded parts and seals made of PUR for a wide range of industrial applications.

PTFE

Polytetrafluoroethylene

PTFE parts and seals for apparatus engineering, plant engineering and the chemical industry, also as compound.

POM

Polyoxymethylene

Precision machine elements and seals with high dimensional accuracy.

PI

Polyimide

High-performance plastic for guide and bearing elements under demanding requirements.

PEEK

Polyetheretherketone

High-temperature-resistant high-performance plastic for aggressive media.

PA

Polyamide

Wear-resistant material for machine elements and seals.

PE

Polyethylene

Chemically resistant plastic for seals and moulded parts.

PVDF

Polyvinylidene fluoride

Chemically resistant material for plant engineering and the chemical industry.

SG

Injection moulding

Manufacturing of technical injection-moulded parts on our own injection moulding machines.

ZS

Machining

Turning and milling of seals and machine elements on lathes and machining centres.

Essen Site

Standort Essen

Essen

DE

Headquarters and Manufacturing

Lot size
Prototypes, small batches
Materials
PUR, PTFE, POM, PI, PEEK, PA, PE, PVDF, PTFE compounds
  • Lathes
  • Machining centres
  • Injection moulding machines
  • Laboratory for physical and chemical testing

Products and Components

Seal
SealInjection moulding/Machining · Hydraulics and pneumatics
Machine element
Machine elementMachining · Large-scale and heavy machinery construction
Moulded part
Moulded partInjection moulding · Food and beverage industry
Guide and bearing element
Guide and bearing elementMachining · Drive and automation technology

Inside the production

Semi-finished material stock
Semi-finished material stock
Manufacturing
Manufacturing
Product range
Product range
Manufacturing technology
Manufacturing technology

Industries

Hydraulics and pneumaticsMiningLarge-scale and heavy machinery constructionApparatus engineeringPlant engineeringChemical industryDrive and automation technologyFood and beverage industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Turning of precision seals and machine elementsMachining––––PUR, PTFE, POM, PI, PEEK, PA, PE, PVDF, PTFE compounds
Machining on machining centresMachining––––PUR, PTFE, POM, PI, PEEK, PA, PE, PVDF, PTFE compounds
Injection moulding of technical partsPlastics––––PUR, PTFE, POM, PI, PEEK, PA, PE, PVDF, PTFE compounds
Manufacturing of seals and moulded parts with FDA, DVGW or KTW approvals for the food and beveragePlastics––––PUR, PTFE, POM, PI, PEEK, PA, PE, PVDF
ToolmakingEngineering–––––
Design with CAD/CAM (product development and optimisation)Engineering–––––
Physical and chemical testing in our own laboratoryTesting–––––
Rapid manufacturing of prototypes and small batches (e.g. for repairs)Plastics––––PUR, PTFE, POM, PI, PEEK, PA, PE, PVDF

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Lathes––Manufacturing range 3 mm Ø to 1600 mm Ø–Essen
Machining centres––Manufacturing range 3 mm Ø to 1600 mm Ø–Essen
Injection moulding machines––––Essen

Additional services

ToolmakingDesign (CAD/CAM)Prototype and small-batch productionRapid manufacturing for repairsPhysical and chemical testing in our own laboratorySemi-finished material stock

Quality

A well-equipped laboratory for physical and chemical testing, together with certification according to DIN EN ISO 9001, ensures the high quality standard of the products.

EvidenceEssen
DIN EN ISO 9001

History

  1. Foundation of the company; for over 35 years manufacturing of precision seals and machine elements made from engineering plastics and elastomers

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