Injection-molded parts, in-house toolmaking and assembly manufacturing for the automotive and electrical industries.
Kunststofftechnik Wiesmayer GmbH
Neustadt an der Donau (Föhrengasse 48) · Neustadt an der Donau (second site)New on Amplifa
About us
Since 1992, Kunststofftechnik Wiesmayer GmbH has been producing injection-molded parts and assemblies with a focus on automotive. At its headquarters in Neustadt an der Donau, around 160 employees produce on more than 7,500 sqm of production and warehouse space at two sites, using 45 injection molding machines with clamping forces from 30 to 1,600 tonnes, largely fully automated in three shifts. In addition to conventional injection molding, multi-component technology (2K), MuCell foam injection molding, overmolding of insert parts and back-molding of different materials are employed. An in-house toolmaking department manufactures production and prototype tools up to 1,000 x 1,200 mm, including milling, EDM and 3D printing for prototypes. The range of services covers design and development in Catia V5, Moldflow simulation, finishing such as laminating, assembly into complete assemblies through bonding and welding, as well as the relocation of injection molding tools. More than 80 customers from the automotive and electrical industries are supplied via EDI; the export share is 12%.
- Site
- Neustadt an der Donau
- Processes
- Injection molding (conventional), 2K injection molding technology (multi-component), MuCell process (foam injection molding), Overmolding of insert parts (insert molding), Back-molding of different materials, Toolmaking (production and prototype tools, up to 1,000 mm x 1,200 mm), Assembly (bonding, welding) into assemblies, PUR front foaming with PURe Liner (mold-release-agent-free foaming of polyurethanes)
- Materials
- Plastics, Polyurethane (PUR), Aluminium (prototype tools), Thermoplastics, Polyurethane, Aluminium
- Certificates
- IATF 16949, ISO 14001, ISO 50001, ISO 9001
- Founded
- 1992
- Employees
- 160
- Industries
- Automotive industry, Electrical industry
- 01
Design and development (Catia V5)
- 02
Moldflow simulation
- 03
Toolmaking
- 04
Injection molding (standard, 2K, MuCell, insert molding, back-molding)
- 05
Finishing (e.g. laminating)
- 06
Assembly into assemblies
- 07
Quality inspection and EDI logistics
Materials and processes
Thermoplastics
Base material for injection-molded parts in standard, 2K and MuCell processes.
Polyurethane
Reactive resin for mold-release-agent-free front foaming with the PURe Liner.
Aluminium
Material for prototype tools in the in-house toolmaking department.
Sites
Neustadt an der Donau
DEHeadquarters, injection molding production, toolmaking and assembly
- Lot size
- Single parts up to high-volume production
- Materials
- Plastics, PUR
- 45 injection molding machines (30–1,600 t)
- Milling machines
- EDM machines
- Die-sinking press
- 3D printers
- WENZEL coordinate measuring machine
- FARO and Keyence measuring systems
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection molding (conventional)Plastics | – | – | – | – | Plastics |
| 2K injection molding technology (multi-component)Plastics | – | – | – | – | Plastics |
| MuCell process (foam injection molding)Plastics | – | – | – | – | Plastics |
| Overmolding of insert parts (insert molding)Plastics | – | – | – | – | Plastics |
| Back-molding of different materialsPlastics | – | – | – | – | Plastics |
| Toolmaking (production and prototype tools, up to 1,000 mm x 1,200 mm)Engineering | – | 1,200 mm × 1,000 mm | – | – | Aluminium (prototype tools) |
| Assembly (bonding, welding) into assembliesAssembly | – | – | – | – | – |
| PUR front foaming with PURe Liner (mold-release-agent-free foaming of polyurethanes)Plastics | – | – | – | – | Polyurethane (reactive resin) |
| 3D printing of prototype partsAdditive | – | – | – | – | – |
| Moldflow simulation (Autodesk Simulation Moldflow)Engineering | – | – | – | – | – |
| Design and development of injection molding tools (Catia V5)Engineering | – | – | – | – | – |
| Metrology (tactile and optical measurement)Testing | – | – | – | – | – |
| Finishing (e.g. laminating)Surface treatment | – | – | – | – | Plastics |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machines (30–1,600 t clamping force) | – | 45 | – | – | Neustadt an der Donau |
| Milling machines (toolmaking) | – | – | – | – | Neustadt an der Donau |
| EDM machines | – | – | – | – | Neustadt an der Donau |
| Die-sinking press | – | – | – | – | Neustadt an der Donau |
| 3D printers | – | – | – | – | Neustadt an der Donau |
| Tactile coordinate measuring machine | WENZEL | – | – | – | Neustadt an der Donau |
| Optical measuring systems | FARO | – | – | – | Neustadt an der Donau |
| Optical measuring systems | Keyence | – | – | – | Neustadt an der Donau |
Additional services
Reference customers
Quality
A quality management system certified to IATF 16949, APQP and FMEA as well as a CAQ system accompany the production process. Components are measured in-house on a tactile WENZEL coordinate measuring machine as well as with optical systems from FARO and Keyence.
| Evidence | Neustadt an der Donau |
|---|---|
| IATF 16949 | |
| ISO 14001 | |
| ISO 50001 | |
| ISO 9001 |
History
- 1992
Foundation of the company with an automotive customer focus in Neustadt an der Donau