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Kuraray AIS / Trosifol – Fertigung

Manufactures PVB and ionoplast interlayers (Trosifol®, SentryGlas®) for laminated safety glass in architecture and automotive

Kuraray AIS / Trosifol Logo

Kuraray Europe GmbH, Division Advanced Interlayer Solutions

Troisdorf, DE · Hattersheim am Main, DE · Holešov, CZ · Ulsan, KR · Fayetteville, NC, US · Houston, TX, US · Tokyo, JP · Dubai, AENew on Amplifa

HRB 78119, Frankfurt am MainCommercial Register
Kuraray Europe GmbHLegal Form (GmbH)
6 Production/Sales RegionsSites in Europe, USA, Asia, Middle East
Over 60 Years of Trosifol®Brand on the Market
25 Years of SentryGlas®Brand on the Market

About the Advanced Interlayer Solutions Division

The Advanced Interlayer Solutions (AIS) division of Kuraray Europe GmbH develops and produces film interlayers for laminated safety glass. The portfolio comprises Trosifol® PVB films (polyvinyl butyral) and SentryGlas® ionoplast films for applications in safety, structural, decorative, acoustic and specialty glazing as well as Automotive & Transportation. PVB resin production (Mowital®) takes place in Frankfurt am Main, and film manufacturing among other locations in Troisdorf (Germany), Holešov (Czech Republic) and Ulsan (South Korea), as well as in Fayetteville, NC (USA). The offering is complemented by digital design tools (including Strength Lab AI, SoundLab AI, Carbon Reduce AI), an interlayer webshop, training courses, and the recycled Trosifol® R3 with a reduced carbon footprint. The division is part of the Japanese specialty chemicals group Kuraray Co., Ltd. and supplies glass manufacturers and laminators worldwide.

Site
Troisdorf
Processes
Manufacture of PVB interlayers (Trosifol®), Manufacture of ionoplast interlayers (SentryGlas®), Glass laminating with PVB/ionoplast interlayers (laminated safety glass according to EN ISO 14449), Manufacture of recycled PVB interlayers (Trosifol® R3, from recycled PVB feedstocks), Consulting and Application Engineering for Laminated Glass Interlayers, Digital Tools: Strength Lab AI, SoundLab AI, Carbon Reduce AI, Genius Mode, Solution Finder, WinSLT, Interlayer Webshop (Trosifol® PVB and SentryGlas®), Seminars and Training Courses
Materials
PVB (Polyvinyl Butyral), Ionoplast, PVB Resin, Trosifol® R3 Class A (PVB, recycled), Trosifol® R3 Class B (PVB, partially recycled), SentryGlas® Xtra, SentryGlas® translucent white, SentryGlas® Acoustic®
Certificates
Environmental Product Declaration (EPD) according to ISO 14025 / EN 15804+A2 –, EPD according to ISO 14025 / EN 15804+A2, EPD Trosifol® R3
Industries
Architecture / Construction (Glass Facades, Safety Glass), Automotive & Transportation, Glass Manufacturing / Glass Processing (Laminators)
  1. 01

    PVB resin production (Mowital®, Frankfurt)

  2. 02

    Film extrusion PVB/ionoplast (Troisdorf, Holešov, Ulsan, Fayetteville)

  3. 03

    Recycling of PVB interlayers (Trosifol® R3)

  4. 04

    Sales and application engineering (Troisdorf, Houston, Tokyo, Dubai)

  5. 05

    Digital design tools and training

Materials and Products

Trosifol®

PVB (Polyvinyl Butyral)

Thermoplastic film as a safety interlayer for laminated safety glass according to EN ISO 14449.

SentryGlas®

Ionoplast

Structurally high-strength interlayer for structural and safety glazing.

Mowital®

PVB Resin

PVB resin produced in Frankfurt as a base material for Trosifol® film production.

R3 A

Trosifol® R3 Class A (PVB, recycled)

Interlayer made from recovered PVB feedstocks from post-industrial streams.

R3 B

Trosifol® R3 Class B (PVB, partially recycled)

Combination of virgin PVB resin and recovered PVB feedstocks.

SGX

SentryGlas® Xtra

Variant of the SentryGlas® ionoplast films.

Acoustic

SentryGlas® Acoustic® / Trosifol® Acoustic Films

Combination of structural performance with improved sound insulation.

SkyViera®

Trosifol® SkyViera® Film

Color-designed films for panoramic glass roofs in the automotive sector.

Sites

Standort Troisdorf

Troisdorf

DE

European Headquarters / Sales of the Division; PVB Production (Trosifol®)

Materials
PVB film (Trosifol®)

Hattersheim am Main

DE

Registered Office of Kuraray Europe GmbH (EPD Owner); PVB Resin Production (Mowital®)

Materials
PVB resin

Holešov

CZ

Production Site SentryGlas® and Trosifol® R3 Class A

Materials
Ionoplast film (SentryGlas®), PVB film (Trosifol® R3 Class A)

Ulsan

KR

Production Site Trosifol® PVB

Materials
PVB film (Trosifol® X2XXX), 0.38–2.28 mm

Fayetteville, NC

US

Production Site SentryGlas®

Materials
Ionoplast film (SentryGlas®, NUV5000/SG5000/SG6000)

Houston, TX

US

Regional Contact Center / Americas Office (Kuraray America, Inc.)

Tokyo

JP

Regional Contact Center / Japan Office (Kuraray Co., Ltd.)

Standort Dubai

Dubai

AE

Regional Office Middle East (Opening February 2026)

Products and Applications

Safety Glazing
Safety GlazingPVB/Ionoplast Interlayer · Architecture
Structural and Safety Glazing
Structural and Safety GlazingSentryGlas® · Architecture
Decorative Glazing
Decorative GlazingPVB Interlayer · Architecture
Acoustic Glazing
Acoustic GlazingAcoustic Interlayer · Architecture
Panoramic Glass Roof
Panoramic Glass RoofTrosifol® SkyViera® · Automotive
Recycled Interlayers
Recycled InterlayersTrosifol® R3 · Architecture/Automotive

Inside the production

Applications and Products Trosifol® PVB and SentryGlas®
Applications and Products Trosifol® PVB and SentryGlas®
SentryGlas Acoustic® – Structural Performance with Sound Insulation
SentryGlas Acoustic® – Structural Performance with Sound Insulation
Product Finder of the Division
Product Finder of the Division
Interlayer Tools for Glass Design
Interlayer Tools for Glass Design

Industries

Architecture / Construction (Glass Facades, Safety Glass)Automotive & TransportationGlass Manufacturing / Glass Processing (Laminators)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of PVB interlayers (Trosifol®)Plastics––––PVB (Polyvinyl Butyral), Mowital® PVB resin
Manufacture of ionoplast interlayers (SentryGlas®)Plastics––––Ionoplast (SentryGlas® resin)
Glass laminating with PVB/ionoplast interlayers (laminated safety glass according to EN ISO 14449)Joining––––Glass, PVB film, Ionoplast film
Manufacture of recycled PVB interlayers (Trosifol® R3, from recycled PVB feedstocks)Plastics––––recovered PVB interlayer feedstock, PVB resin

Additional services

Consulting and Application Engineering for Laminated Glass InterlayersDigital Tools: Strength Lab AI, SoundLab AI, Carbon Reduce AI, Genius Mode, Solution Finder, WinSLTInterlayer Webshop (Trosifol® PVB and SentryGlas®)Seminars and Training CoursesSafety Data Sheets and Technical LibraryPodcasts and Technical Information (Laminated Glass News)CertiPly™ – Blockchain-Based Transparency and Traceability for SentryGlas®Recycling Product Line Trosifol® R3 (Reduce, Reuse, Recycle)

Reference customers

USGlass Magazine Design Awards 2026 – Four Awarded Projects with Kuraray Solutions

Quality and Environmental Certificates

The division publishes Environmental Product Declarations (EPD) according to ISO 14025 / EN 15804+A2 for its Trosifol® and SentryGlas® products at the respective production sites. Digital tools such as Strength Lab AI and Carbon Reduce AI support the structural and ecological design of glass laminate systems.

EvidenceTroisdorfUlsanHolešovFayetteville, NC
EPD according to ISO 14025 / EN 15804+A2
EPD Trosifol® R3

History

  1. 2026

    Opening of the new Middle East office in Dubai in February 2026 to support the growing construction and architecture markets in the region

  2. 25 Years of SentryGlas® (anniversary video; exact year of market launch not specified)

  3. Trosifol® has been established as a PVB interlayer brand for over 60 years

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