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KURZ Silo Systems – Fertigung

Engineering and manufacturing of silos and complex silo systems in shop-welded, bolted and site-welded design

KURZ Silo Systems Logo

Kurz GmbH Stahl- und Behälterbau

Brackenheim (Rosenhöhe 9/1, 74336) · Headquarters / ManufacturingNew on Amplifa

1927Founded
BrackenheimLocation
German and EnglishLanguages

About KURZ Silo Systems

KURZ Silo Systems (Kurz GmbH Stahl- und Behälterbau) is a mid-sized company in Brackenheim that manufactures silos and complex silo systems made of steel. The range of services covers shop-welded silos up to 6,200 mm diameter, bolted silos with diameters from 4,647 to 20,000 mm in container-compatible segments, export-split silos (2,400 to 3,500 mm diameter, 19 to 180 m³) as well as site-welded silo construction. In addition, special silos such as flat-bottom silos, clarifying tanks, bitumen tanks, bulk material bunkers and ATEX-compliant coal dust silos with a TÜV-certified safety concept are manufactured. Alongside manufacturing, the company offers consulting, project management, engineering with 3D-CAD plant planning and verifiable structural calculations, transport including heavy-duty haulage, installation, commissioning as well as service and maintenance. The silo systems are used in industries such as cement/concrete, gravel/sand/chippings, asphalt, energy/fuels, dry mortar, transshipment facilities, environmental and wastewater technology, foundries, the glass industry and breweries. Reference projects include 58 bolted large-volume silos with capacities of up to approx. 2,000 tonnes for rock processing at the Gotthard tunnel and a turnkey cement terminal at the Puttgarden commercial port.

Site
Brackenheim
Processes
Manufacture of shop-welded silos, Manufacture of bolted silos (container-compatible segments), Manufacture of export-split silos (bolted segments), Site-welded silo construction, Structural steelwork manufacturing (e.g. approx. 900 t of steelwork incl. approx. 5,500 m² facade, Engineering / plant planning with layout plans in 3D-CAD, detailed design of vessels,, Installation: erection and final assembly of shop-welded silos, construction of site-bolted and, Insulation of vessels (insulated and heated as required)
Materials
Steel
Certificates
TÜV-certified safety concept (coal dust silos, ATEX)
Founded
1927
Industries
Cement/Concrete, Gravel/Sand/Chippings, Asphalt, Energy/Fuels, Dry Mortar, Transshipment Facilities/Loading Terminals
  1. 01

    Consulting and project management

  2. 02

    Engineering (3D-CAD plant planning, detailed design, verifiable structural

  3. 03

    Manufacturing (shop-welded, bolted and site-welded silos)

  4. 04

    Transport and logistics incl. heavy-duty haulage

  5. 05

    Installation and commissioning

  6. 06

    Service, maintenance and training

Materials and Processes

St

Steel

Main material for silos, tanks, bulk material bunkers and structural steelwork in all designs.

Locations

Brackenheim

DE

Headquarters / Manufacturing

Materials
Steel

Components and Products

Shop-welded silo
Shop-welded siloWelding · Cement/Concrete
Bolted silo
Bolted siloBolting/Assembly · Gravel/Sand/Chippings
Coal dust silo with ATEX explosion protection
Coal dust silo with ATEX explosion protectionWelding · Energy/Fuels
Stand-keel silo
Stand-keel siloWelding · Dry Mortar

Inside the production

Manufacturing of shop-welded silos
Manufacturing of shop-welded silos
Site-welded silo construction
Site-welded silo construction
Special silos
Special silos
Silo components
Silo components
Service and maintenance
Service and maintenance

Industries

Cement/ConcreteGravel/Sand/ChippingsAsphaltEnergy/FuelsDry MortarTransshipment Facilities/Loading TerminalsEnvironmental and Wastewater Technology/RecyclingFoundriesGlass IndustryBreweriesEnergy/Fuels (Coal Dust)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of shop-welded silosJoining–Diameter up to 6,200 mm––Steel
Manufacture of bolted silos (container-compatible segments)Joining–Diameter 4,647 mm to 20,000 mm––Steel
Manufacture of export-split silos (bolted segments)Joining–Diameter 2,400 mm to 3,500 mm–Volume 19 m³ to 180 m³Steel
Site-welded silo constructionJoining––––Steel
Structural steelwork manufacturing (e.g. approx. 900 t of steelwork incl. approx. 5,500 m² facadeAssembly––––Steel
Engineering / plant planning with layout plans in 3D-CAD, detailed design of vessels,Engineering–––––
Installation: erection and final assembly of shop-welded silos, construction of site-bolted andAssembly––––Steel
Insulation of vessels (insulated and heated as required)Assembly–––––
Refurbishment, conversion and expansion of existing plants, commissioningAssembly–––––
Service and maintenance, spare parts supply, plant check-up, training of operating personnelInspection–––––
Manufacture of pressure-shock-resistant coal dust silos with ATEX explosion protectionJoining––––Steel
Manufacture of special silos (flat-bottom silos, clarifying tanks, bitumen tanks, bulk materialJoining––––Steel
Manufacture of mobile silos (PLUG & PRODUCE, extended lifting lugs, fully pre-assembled components)Joining––––Steel
Manufacture of filler towers (two silos stacked one above the other, e.g. for asphalt mixing plants)Joining––––Steel
Manufacture of stand-keel silos (weather-protected)Joining––––Steel
Delivery of silo components (filters, overfill protection devices, walkway equipment, dischargeAssembly–––––
Transport and logistics incl. heavy-duty haulage requiring permits (road, rail, water,Assembly–––––

Additional services

Consulting and project managementEngineering (3D-CAD plant planning, detailed design, verifiable structural calculations)Transport and logistics (incl. heavy-duty haulage)Installation (shop-welded, site-welded and bolted silos, structural steelwork, insulation)CommissioningSpare parts supplyService and maintenance packagesTraining of operating personnelPlant check-upRetrofit and plant expansion

Quality and Certification

For pressure-shock-resistant coal dust silos, a TÜV-certified safety concept in accordance with ATEX explosion protection is applied. From factory inspection through installation and commissioning checks to scheduled maintenance, the company accompanies the plants throughout their entire life cycle.

EvidenceBrackenheim
TÜV-certified safety concept (coal dust silos, ATEX)

History

  1. 1927

    Founding of a blacksmithing workshop by Wilhelm Kurz

  2. 2018

    Introduction of the paperless office

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