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KUVER – Fertigung

Manufacturer of flexible high-current connections made of copper and aluminium, plus contract manufacturing using laser and waterjet cutting in Berlin.

KUVER Logo

Kuver GmbH

Berlin-Westhafen (headquarters and production) · Westhafenstrasse 1, 13353 BerlinNew on Amplifa

approx. 2,400 orders/yearOrder volume
11,000 flexible connections/monthProduction capacity
approx. 120 t of copper processing/yearMaterial throughput
Delivery times from a few daysDelivery capability

About Kuver GmbH

Kuver GmbH, headquartered in Berlin, is a manufacturer of current-carrying connections for the general electrical industry. Its core production comprises flexible high-current connections made of copper and aluminium: woven bands, flexible expansion bands, stranded wire ropes, flexible laminated busbars as well as rigid busbars and rigid current connections. Flexible connections are made from braided copper bands or stranded wire (E-Cu), rigid connections from flat bars or sheets of oxygen-free copper (SE-Cu) or E-Cu. In addition, custom-made parts to drawing or sample are offered in copper, aluminium, steel and stainless steel, as well as contract work such as laser and waterjet cutting, cutting and bending of coated steel, zinc-coated steel and copper, welding and coating (tinning, silver plating, nickel plating). The products are used in the production of power generators, transformers and relays. The European market is supplied as well as customers in the Far East; delivery times are sometimes only a few days.

Site
Berlin
Processes
Laser cutting, Waterjet cutting, Cutting and bending of coated steel, zinc-coated steel, copper, Turning, Milling, Pressing, Welding, Resistance welding of copper bands
Materials
Copper (E-Cu), Copper (SE-Cu, oxygen-free), Aluminium, Steel, Stainless steel, Brass, Zinc-coated steel, Non-ferrous metals
Industries
General electrical industry, Energy sector, Power generators, Transformers, Relays/switchgear construction
  1. 01

    Recording of the customer requirement (drawing or sample)

  2. 02

    Material selection (E-Cu, SE-Cu, aluminium, etc.)

  3. 03

    Laser cutting / waterjet cutting / punching

  4. 04

    Cutting and bending

  5. 05

    Welding or press-fitting of the contact sleeves

  6. 06

    Coating (tinning, silver plating, nickel plating)

  7. 07

    Insulation (PVC/PCW/silicone)

  8. 08

    Warehousing and shipping

Materials & Processes

E-Cu

Copper (E-Cu)

Standard material for flexible connections, woven bands and rigid connections.

SE-Cu

Copper, oxygen-free (SE-Cu)

Used for rigid connections made of flat bars and sheets.

Al

Aluminium

Material for elastic high-current connections (EVA).

St

Steel

Processed in laser cutting, waterjet cutting and welding.

VA

Stainless steel

Processed in laser and waterjet cutting as well as in custom-made parts.

Ms

Brass

Non-ferrous metal for contract cutting and custom-made parts.

ZnSt

Zinc-coated steel

Processed on machines for cutting and bending.

Isol

Plastic, rubber, laminate

Insulating and backing materials, including PVC/PCW/silicone insulation.

Locations

Standort Berlin

Berlin

DE

Production and sales (company headquarters)

Materials
Copper, aluminium, steel, stainless steel, brass, zinc-coated steel
  • Laser and waterjet cutting systems
  • Machines for cutting and bending coated steel, zinc-coated steel, copper
  • Machine for resistance welding of copper bands (high current)
  • Machines for turning, milling, pressing

Components & Products

GB Woven bands
GB Woven bandsBraiding/press-fitting · Electrical industry
DB Flexible expansion bands
DB Flexible expansion bandsResistance welding · Power generators
EVA Elastic connections made of aluminium
EVA Elastic connections made of aluminiumWelding/riveting · Energy sector
FS Flexible laminated busbars
FS Flexible laminated busbarsPunching/insulation · Switchgear construction

Inside the production

Laser cutting at the Berlin plant
Laser cutting at the Berlin plant
Waterjet cutting
Waterjet cutting
Production machine in the machine park
Production machine in the machine park
Woven bands – core product
Woven bands – core product
Copper as the main material
Copper as the main material
Metalworking to customer specification
Metalworking to customer specification

Industries

General electrical industryEnergy sectorPower generatorsTransformersRelays/switchgear construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cuttingMachining––––Steel, Stainless steel, Copper, Brass, Aluminium, Rubber, Plastic, Laminate
Waterjet cuttingMachining––––Steel, Stainless steel, Copper, Brass, Aluminium, Rubber, Plastic, Laminate
Cutting and bending of coated steel, zinc-coated steel, copperForming––––Steel, Zinc-coated steel, Copper
TurningMachining––––Copper, Aluminium, Steel, Stainless steel
MillingMachining––––Copper, Aluminium, Steel, Stainless steel
PressingForming––––Copper
WeldingJoining––––Copper, Aluminium, Steel, Non-ferrous metals
Resistance welding of copper bandsJoining––––Copper
Press-fitting of contact sleeves under high pressureJoining––––Copper
PunchingForming––––Copper
Manufacture of flexible high-current connections (woven bands, expansion bands, stranded wire ropes)Joining––––Copper, Aluminium
Coating: tinning, silver plating, nickel platingSurface treatment––––Copper, Aluminium, Steel, Stainless steel
Custom metalworking to drawing/sampleEngineering––––Copper, Aluminium, Steel, Stainless steel, Brass, Rubber, Plastic, Laminate

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machine for resistance welding of copper bands (high current)–1––Berlin
Machines for cutting and bending coated steel, zinc-coated steel, copper––––Berlin
Laser and waterjet cutting systems––––Berlin

Additional services

Custom projects/custom-made parts to drawing or sampleMetalworking (turning, milling, pressing, welding)Laser cuttingWaterjet cuttingCutting and bending (coated steel, zinc-coated steel, copper)Coating: tinning, silver plating, nickel platingInsulation (PVC/PCW/silicone, heat-shrink insulation)Warehousing/fast delivery (delivery times from a few days)
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