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KVG – Fertigung

Development and vertically integrated manufacturing of quartz crystals, quartz oscillators and quartz filters in Neckarbischofsheim

KVG Logo

KVG Quartz Crystal Technology GmbH

NeckarbischofsheimNew on Amplifa

1946Founded
50Employees
NeckarbischofsheimLocation
approx. 6000 m², of which 1200 m²Company premises

About KVG

KVG Quartz Crystal Technology GmbH develops and manufactures quartz crystals, quartz oscillators (XO, VCXO, TCXO, VCTCXO, OCXO) as well as quartz and SAW filters. Manufacturing is vertically integrated: from synthetic, hydrothermally grown quartz, crystal elements are produced in AT- and SC-cuts, coated in high vacuum with aluminium, silver or gold electrodes, and hermetically sealed into housings by cold welding or resistance welding. The oscillator portfolio covers designs from 10 to 150 MHz with extension up to 500 MHz to 2 GHz; a 100-MHz OCXO achieves a phase noise floor below −185 dBc/Hz at 100 kHz offset and a g-sensitivity below 1 ppb/g. Quartz filters are offered as monolithic and discrete filters, linear phase filters and LC filters with center frequencies of 5–200 MHz and bandwidths of 1.5–75 kHz. The products are used in measurement and test equipment, telecommunications, medical imaging, military systems as well as aerospace/defense. The company with around 50 employees operates on approximately 6000 m² at its headquarters in Neckarbischofsheim, of which 1200 m² is production and test space.

Site
Neckarbischofsheim
Processes
Development of custom quartz oscillators and quartz filters, Comprehensive environmental testing (vibration, mechanical shock, thermal shock, salt spray,, Vertically integrated manufacturing of crystals, oscillators and filters
Materials
Synthetic quartz (SiO2, α-quartz, high-purity crystalline material), Aluminium, Silver, Gold, Synthetic quartz (α-quartz), Vacuum coating, Cold welding / resistance welding
Certificates
ISO 9001, ISO 14001:2015, EN 9100:2018, ISO 9001 (included in EN 9100), ISO 14001, EN 9100
Founded
1946
Employees
50
Industries
Measurement and test engineering, Telecommunications, Medical technology (medical imaging), Aerospace, Defense/Military technology
  1. 01

    Growth/procurement of synthetic quartz crystals

  2. 02

    Cutting of crystal elements in AT-/SC-cuts

  3. 03

    Vacuum coating with aluminium, silver or gold electrodes

  4. 04

    Hermetic sealing by cold welding or resistance welding

  5. 05

    Assembly of oscillators and filters (XO, VCXO, TCXO, OCXO)

  6. 06

    Environmental testing (vibration, mechanical shock, thermal shock,

  7. 07

    Development and distribution of custom frequency products

Materials and Processes

SiO2

Synthetic quartz (α-quartz)

High-purity hydrothermally grown crystalline material as raw material for quartz crystals in AT- and SC-cuts.

Al

Aluminium

Electrode material for vacuum coating of the quartz wafers.

Ag

Silver

Electrode material for vacuum coating of the quartz wafers.

Au

Gold

Electrode material for vacuum coating of the quartz wafers.

VB

Vacuum coating

Application of the electrodes in high vacuum to define the resonator frequency.

KS

Cold welding / resistance welding

Hermetic sealing of the crystal resonator into the housing.

Locations

Standort Neckarbischofsheim

Neckarbischofsheim

DE

Headquarters (development, manufacturing, sales)

Materials
Synthetic quartz, aluminium, silver, gold
  • Vertical autoclaves (quartz growth)
  • Vacuum coating systems
  • Welding systems for cold welding/resistance welding
  • Environmental testing: vibration, mechanical shock, thermal shock, salt spray, altitude

Components

Quartz filters (monolithic/discrete)
Quartz filters (monolithic/discrete)Quartz filter manufacturing · Telecommunications/Metrology
SAW filters
SAW filtersSurface acoustic wave filters · Telecommunications
TCXO
TCXOTemperature-compensated crystal oscillator · Metrology
Quartz oscillator (XO/OCXO)
Quartz oscillator (XO/OCXO)Oscillator manufacturing · Aerospace/Defense
Quartz crystal (crystal element)
Quartz crystal (crystal element)Crystal processing · Frequency control

Inside the production

Vertical autoclave for hydrothermal quartz growth
Vertical autoclave for hydrothermal quartz growth
Piezoelectric effect in the quartz crystal
Piezoelectric effect in the quartz crystal
Cutting angles AT-/SC-cut
Cutting angles AT-/SC-cut
Quartz resonator
Quartz resonator
Monolithic quartz filter
Monolithic quartz filter
Discrete quartz filter
Discrete quartz filter
Linear phase filter
Linear phase filter
LC filter
LC filter

Industries

Measurement and test engineeringTelecommunicationsMedical technology (medical imaging)AerospaceDefense/Military technology

Additional services

Development of custom quartz oscillators and quartz filtersComprehensive environmental testing (vibration, mechanical shock, thermal shock, salt spray,Vertically integrated manufacturing of crystals, oscillators and filters

Quality

KVG has operated a quality management system according to ISO 9001 since 1994 and an environmental management system according to ISO 14001 since 2000; since 2016 the company has been certified to EN 9100. Annual surveillance audits by TÜV SÜD (ISO 14001) and DEKRA (EN 9100) accompany the processes; environmental tests such as vibration, mechanical shock, thermal shock, salt spray and altitude are carried out in the company's own test area.

EvidenceNeckarbischofsheim
ISO 9001 (included in EN 9100)
ISO 14001
EN 9100

History

  1. 1946

    Founded by the physicist Kurt Klingsporn as "Kristallverarbeitungsgesellschaft Neckarbischofsheim GmbH", initially manufacturing quartz crystals from natural quartz

  2. 1994

    Introduction of a quality system according to ISO 9001

  3. 1997

    Acquisition of the company Quarzkeramik in Stockdorf/Munich, known for OCXOs and precision quartz crystals

  4. 2000

    Introduction of the ISO 14001 environmental management system

  5. 2002

    Manfred Klimm takes over KVG and continues it as "KVG Quartz Crystal Technology GmbH"

  6. 2016

    First certification according to EN 9100:2009

  7. 2018

    Audit according to ISO 14001:2015 by TÜV SÜD

  8. 2019

    Audit according to EN 9100:2018

  9. 2022

    Article in Microwave Journal: "KVG, The Hidden Champion of Quartz Crystal Technology"

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