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KWD – Fertigung

KWD manufactures individual body components and body assemblies from steel and aluminium for vehicle construction – from pressed and drawn parts through to the complete body-in-white.

KWD Logo

KWD Automotive AG & Co. KG

Wolfsburg · Radeberg · Palmela · Pamplona · Dobrovice · DalianNew on Amplifa

1864Founded
6Sites in Europe and Asia
HRA 100269, AG BraunschweigCommercial Register

About KWD Automotive

KWD Automotive Group is a mid-sized, internationally operating group of companies in the automotive supply industry that produces individual body components and body assemblies for vehicle construction. The product portfolio includes pressed and drawn parts, welded assemblies, exhaust systems, oil pans, plastic-steel composites as well as body structures, seat and backrest structures, interior doors, instrument panel carriers, axle parts, engine and transmission mounts and battery housings. Processes include pressing & stamping, body-in-white, roll forming, stretch bending, laser cutting and laser welding as well as joining methods such as clinching, flanging, riveting and bonding. Production is predominantly from steel, high-strength steel, stainless steel and aluminium; a key focus is on lightweight construction concepts for weight reduction in vehicle construction, also using magnesium and composite materials. The group develops components from design through to series maturity and supplies, among others, the Volkswagen Group and Daimler AG. The company originated from the coachbuilding workshop founded by Carl Heinrich Gläser in Dresden in 1864; today the group comprises six sites in Germany, Spain, Portugal, the Czech Republic and China, with headquarters in Wolfsburg.

Site
Wolfsburg
Processes
Pressing & Stamping (Pressed & Drawn Parts), Body-in-White (Welded Assemblies, Body Assemblies), Roll Forming, Stretch Bending, Laser Cutting (Prototypes and Small Series), Bending, Forming, Rolling
Materials
Steel, High-strength steel, Stainless steel, Aluminium, Magnesium, Composite materials, Plastic-steel composites, High-Strength Steel
Certificates
ISO 9001, ISO 14001, ISO 50001 (Karosseriewerke Dresden GmbH, KWD Automobiltechnik GmbH), TISAX (all sites), IATF 16949, ISO 50001, TISAX
Founded
1864
Industries
Automotive Industry, Automotive Industry (Automotive Supplier)
  1. 01

    Development

  2. 02

    Pressing & Stamping

  3. 03

    Roll Forming / Stretch Bending

  4. 04

    Laser Cutting

  5. 05

    Laser Welding / Joining (Clinching, Flanging, Riveting, Bonding)

  6. 06

    Body-in-White

  7. 07

    Quality Assurance

  8. 08

    Logistics

Materials & Processes

ST

Steel

Predominantly used material for individual body components and body assemblies.

HFST

High-Strength Steel

Used for structural body components for weight reduction.

VA

Stainless Steel

Used for body parts such as floor panels, chassis components and welded assemblies.

AL

Aluminium

Central lightweight construction material for pressed, drawn and welded assemblies.

MG

Magnesium

Material for production-proven lightweight components in structural applications.

VWST

Composite Materials / Plastic-Steel Composites

Used in multi-material lightweight construction and for joined hybrid connections.

PRESS

Pressing & Stamping

Manufacture of pressed and drawn parts for body structures.

ROHBAU

Body-in-White

Manufacture of welded assemblies and complete body assemblies.

RF

Roll Forming

Profiling of sections from steel and aluminium.

SB

Stretch Bending

Production of bent components for chassis and body structures.

LASER

Laser Cutting

Used flexibly for prototypes and small series.

LSW

Laser Welding

Joining of steel, stainless steel and aluminium components.

Sites

Wolfsburg

DE

Headquarters (KWD Automotive AG & Co. KG), KWD Automobiltechnik GmbH, KWD Automobiltechnik GmbH – Vogelsang, Production

Materials
Steel, high-strength steel, aluminium
  • Body-in-White

Radeberg

DE

Production (Karosseriewerke Dresden GmbH, press shop and body-in-white)

Materials
Steel, high-strength steel, stainless steel, aluminium
  • Presses
  • Body-in-White
  • Laser Cutting System
  • Toolmaking
  • Coil Storage

Palmela

PT

Production (KWD Portugal, Unipessoal Lda.)

Pamplona

ES

Production (Karosseriewerke Dresden España, S.L.U.)

Dobrovice

CZ

Production (KWD Bohemia s.r.o.)

Dalian

CN

Production (Dalian KWD Innovation Automotive Parts LLC)

Components

Body Assembly
Body AssemblyBody-in-White · Automotive Industry
Pressed and Drawn Part
Pressed and Drawn PartPressing & Stamping · Automotive Industry
Welded Assembly
Welded AssemblyLaser Welding · Automotive Industry

Inside the production

Manufacturing at KWD
Manufacturing at KWD
KWD Production Halls
KWD Production Halls
Body Manufacturing
Body Manufacturing
Manufacturing Process
Manufacturing Process
Radeberg Plant
Radeberg Plant
KWD Company Profile
KWD Company Profile

Industries

Automotive IndustryAutomotive Industry (Automotive Supplier)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Pressing & Stamping (Pressed & Drawn Parts)Forming––––Steel, High-strength steel, Aluminium, Stainless steel
Body-in-White (Welded Assemblies, Body Assemblies)Joining––––Steel, High-strength steel, Aluminium
Roll FormingForming––––Steel, High-strength steel, Aluminium
Stretch BendingForming––––Steel, High-strength steel, Aluminium
Laser Cutting (Prototypes and Small Series)Machining––––Steel, High-strength steel, Stainless steel, Aluminium
BendingForming––––Steel, High-strength steel, Aluminium
FormingForming––––Steel, High-strength steel, Aluminium
RollingForming––––Steel, High-strength steel, Aluminium
ClinchingJoining––––Steel, Aluminium
FlangingForming––––Steel, Aluminium
RivetingJoining––––Steel, Aluminium
BondingJoining––––Steel, Aluminium, Plastic-steel composites
Laser WeldingJoining––––Steel, Stainless steel, Aluminium
Testing–––––
Engineering––––Steel, High-strength steel, Aluminium

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Press Shop (Presses)––––Radeberg (Karosseriewerke Dresden GmbH)
Laser Cutting System (for prototypes and small series)–––––

Additional services

Development (from development to series maturity)Pressing & StampingBody-in-White (welded assemblies)Roll FormingStretch BendingLaser Cutting (Prototypes/Small Series)Laser WeldingClinching, Flanging, Riveting, BondingQuality Assurance incl. Weld Analyses, Ultrasonic Testing, 3D MetrologyLogistics/Intralogistics

Reference customers

Volkswagen GroupDaimler AGVWPorscheAudi

Quality

Quality assurance staff monitor compliance with tolerances and component-specific customer specifications. Testing equipment includes weld analyses in in-house laboratories, non-destructive ultrasonic testing and permanent series monitoring by 3D metrology.

EvidenceWolfsburgRadebergPalmelaPamplonaDobroviceDalian
ISO 9001
IATF 16949
ISO 14001
ISO 50001
TISAX

History

  1. 1864

    Carl Heinrich Gläser founds a workshop for coaches and sleighs in Dresden.

  2. 1902

    Heuer takes over management; first automobile body for Mercedes.

  3. 1903

    Decree "Royal Court Coachbuilder".

  4. 1925

    Development and production of automobiles with detachable and foldable roofs.

  5. 1946

    Expropriation and nationalisation.

  6. 1953

    Renamed VEB Karosseriewerke Dresden.

  7. 1956

    Start of the main production of the Wartburg (until 1991).

  8. 1967

    The last cabriolet body leaves the Dresden plant.

  9. 1994

    Privatisation by the Schnellecke Group.

  10. 1996

    New press shop inaugurated in Radeberg; site relocated from Dresden-Klotzsche to Radeberg.

  11. 1998

    International expansion: sister companies in Wolfsburg, Spain, Portugal, the Czech Republic and Dalian (China).

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