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KWE – Fertigung

Repair, new manufacture and optimisation of industrial spur gear units up to 40 tonnes

KWE Logo

KWE Klein & Wilhelm Engineering GmbH

Bottrop-Kirchhellen, DENew on Amplifa

1977Founded
approx. 90Employees
100 kg – 48 tGear unit weight (repair)
up to 40 tNew manufacture
5 production halls and 1 warehouse hallSite scope

About KWE

KWE Klein & Wilhelm Engineering GmbH is an owner-managed company founded in 1977 and based in Bottrop-Kirchhellen, specialising in the repair, new manufacture and optimisation of industrial gear units. For industrial customers worldwide, KWE manufactures, overhauls and repairs stationary gear units for all industries in the weight range from 100 kg to 48 tonnes (repair) or up to 40 tonnes (new manufacture). The service portfolio covers full service from disassembly to assembly, on-site assembly and repair, spare parts manufacturing, technical consulting and design using 3D CAD. In emergencies the company is available 24 hours a day and provides rapid assistance in the event of plant failures. At the Bottrop-Kirchhellen site, around 90 employees manufacture using a continuously expanded machine park consisting of five production halls and one warehouse hall. The company is certified to ISO 9001 and ISO 14001 and supplies industries ranging from the coal and steel industry to general mechanical engineering and plant operation.

Site
Bottrop-Kirchhellen
Processes
Repair/overhaul of industrial gear units (refurbishment), New manufacture and custom manufacture of industrial gear units (to drawing or sample), Optimisation of gear units, On-site assembly and repair (on-site service), Full service from disassembly to assembly, Spare parts manufacturing and supply for gear units, Design using 3D CAD, Manufacturing of stationary gear units (in-house production)
Materials
Steel
Certificates
ISO 9001, ISO 14001, SCCP
Founded
1977
Employees
approx. 90
Industries
Coal and steel industry, Mechanical engineering, Plant operators, Industry of all sectors
  1. 01

    Technical consulting

  2. 02

    Design (3D CAD)

  3. 03

    Manufacturing / repair / overhaul

  4. 04

    Spare parts manufacturing

  5. 05

    Assembly or on-site service

Materials & Processes

ST

Steel

Material basis for gears, shafts and housing parts of industrial gear units (no specific material designations given on the website).

Sites

Standort Bottrop-Kirchhellen

Bottrop-Kirchhellen

DE

Headquarters with manufacturing, warehouse and administration

Part weight / size
100 kg – 48 t (repair), up to 40 t (new manufacture)
  • Modern machining machines (machine park, no models named)
  • 3D CAD design department

Components & Services

Industrial spur gear units (repair/new manufacture)
Industrial spur gear units (repair/new manufacture)Repair & new manufacture · coal and steel industry
Gear components and spare parts
Gear components and spare partsSpare parts manufacturing · mechanical engineering

Inside the production

Machine park
Machine park
Production
Production
Team KWE
Team KWE

Industries

Coal and steel industryMechanical engineeringPlant operatorsIndustry of all sectors

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Repair/overhaul of industrial gear units (refurbishment)Assembly––100 kg – 48 t––
New manufacture and custom manufacture of industrial gear units (to drawing or sample)Assembly––40 t––
Optimisation of gear unitsEngineering––40 t––
On-site assembly and repair (on-site service)Assembly–––––
Full service from disassembly to assemblyAssembly–––––
Spare parts manufacturing and supply for gear unitsMachining–––––
Design using 3D CADEngineering–––––
Manufacturing of stationary gear units (in-house production)Assembly––40 t––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Modern machining machines (machine park, no models named)––––Bottrop-Kirchhellen

Additional services

Gear unit repair and overhaulNew and custom manufacture of industrial spur gear unitsSpare parts supplyTechnical consultingDesign (3D CAD)On-site assembly and repairEmergency service with 24-hour availabilityFull service from disassembly to assembly

Quality & Certification

The work processes are fully certified to ISO 9001, ISO 14001 and SCCP.

EvidenceBottrop-Kirchhellen
ISO 9001
ISO 14001
SCCP

History

  1. 1977

    Foundation of KWE by Mr Klein and Mr Wilhelm in downtown Bottrop with 10 employees; manufacturing and repair of gear units for the coal and steel industry.

  2. 1978

    Relocation from downtown Bottrop to Bottrop-Kirchhellen; new construction of the buildings.

  3. Expansion by a total of five production halls and one warehouse hall at intervals of approximately six years.

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