
Development and production of custom cables and wires for industry, mechanical engineering, medical and automation technology

KWV Kabelwerke Villingen GmbH
Villingen (DE)New on Amplifa
About KWV Kabelwerke Villingen
KWV Kabelwerke Villingen GmbH has been developing and producing cables and wires for industry, mechanical engineering, medical and automation technology for over 60 years. Manufacturing takes place entirely in Germany (100% Made in Germany) with in-house production depth in Villingen. The company designs and manufactures custom cables to customer specifications – from material selection through to series production. Fields of application include automation, robotics, sensor technology, measurement and control engineering, drive and motor technology, medical technology, conveying technology as well as studio and multimedia technology. Documented use cases include a highly robust hybrid cable for crash-test sensor technology, a hybrid cable for channel robots (control, actuators and video in a single cable assembly) and a hybrid cable for precise wind tracking in wind turbines. Every batch is tested, inspected and documented for electrical, mechanical and thermal properties.
- Site
- Villingen
- Processes
- Development and production of cables and wires, Design and manufacture of custom cables to customer specifications (material selection through, Testing of cables for electrical, mechanical and thermal properties (100% batch inspection, Custom design of custom cables, Material selection through to series production, Testing of electrical, mechanical and thermal properties, Batch inspection and documentation
- Materials
- Custom cable design, Hybrid cables, Electrical, mechanical and thermal testing
- Certificates
- 100% batch inspection and documentation
- Founded
- over 60
- Industries
- Automation, Robotics, Sensor technology, Measurement and control engineering, Drive and motor technology, Construction and agricultural machinery
- 01
Custom design of custom cables
- 02
Material selection
- 03
Cable manufacturing
- 04
Testing of electrical, mechanical and thermal properties
- 05
Batch inspection and documentation
- 06
Series production
Materials & Processes
Custom cable design
Design and manufacture of cables to customer specifications from material selection through to series production.
Hybrid cables
Combination of several functions such as control, actuators and video transmission in a single cable assembly.
Electrical, mechanical and thermal testing
Every batch is tested and documented for electrical, mechanical and thermal properties.
Locations

Villingen
DEManufacturing/Development
- Materials
- Cables and wires
Components & Cable Solutions



Inside the production


Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Development and production of cables and wiresJoining | – | – | – | – | – |
| Design and manufacture of custom cables to customer specifications (material selection throughEngineering | – | – | – | – | – |
| Testing of cables for electrical, mechanical and thermal properties (100% batch inspectionTesting | – | – | – | – | – |
Additional services
Quality & Testing
Cables and wires are produced under clearly defined production and testing processes. Every batch is inspected, documented and tested for electrical, mechanical and thermal properties, ensuring that the cables comply with the applicable standards.
| Evidence | Villingen |
|---|---|
| 100% batch inspection and documentation |
History
Over 60 years of development and production of cables and wires