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Lambda Glass – Fertigung

Manufacturing of precise 3D microstructures and functional components from fused silica using laser-based SLE technology

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Lambda Glass Solutions

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About Lambda Glass Solutions

Lambda Glass Solutions manufactures precise microstructures and functional components from fused silica. The core is the proprietary SLE technology, a laser-based process for three-dimensional structuring directly within the glass volume with resolutions below 10 µm. Combined with CNC machining, flame treatment and polishing, highly functional parts are created without adhesive joints and without assembly — such as 3D microfluidics with integrated nozzles and fiber access holes, bores down to 10 µm diameter, 3D packaging with through-glass vias (TGVs), fiber guides, coating heads with ±5 µm tolerance, as well as free-form microstructures and micromechanics within the glass block. Customers come from the semiconductor industry, chemical and pharmaceutical industries, medical technology, biotechnology, optics and photonics, aerospace engineering, and research and development. The process is flexibly applicable and suitable for series production.

Processes
SLE technology (laser-based 3D structuring, selective laser etching/structuring in, CNC machining of glass, Flame treatment (fire polishing of glass), Polishing of glass, Micro-drilling (bore diameters down to 10 µm, fiber bores 126–150 µm, bore arrays with 15 µm), 3D microfluidics (microchannels, nozzles, fiber integration in glass), 3D packaging & through-glass vias (TGVs, helix vias, 3D pockets with 5 µm resolution), Thread machining (M1 threads in ferrules)
Materials
Fused silica, SLE technology (laser-based 3D structuring), CNC machining of glass, Flame treatment, Polishing
Industries
Semiconductor industry, Chemical & pharmaceutical industry, Medical technology, Biotechnology, Optics & photonics, Aerospace engineering
  1. 01

    SLE 3D structuring within the fused silica volume

  2. 02

    CNC machining

  3. 03

    Micro-drilling

  4. 04

    Flame treatment (fire polishing)

  5. 05

    Polishing

  6. 06

    Finished component

Materials & Processes

SLE

SLE technology (laser-based 3D structuring)

Creates three-dimensional microstructures directly within the fused silica volume with resolution below 10 µm.

CNC

CNC machining of glass

Machining of fused silica for the manufacture of highly functional components.

F

Flame treatment

Fire polishing of glass parts for surface refinement.

P

Polishing

Optical fine finishing of the glass surfaces.

Components & Solutions

3D microfluidics with integrated fiber access hole
3D microfluidics with integrated fiber access holeSLE · Biotechnology
Liquid & gas routing with microchannels down to 10 µm
Liquid & gas routing with microchannels down to 10 µmMicro-drilling · Semiconductor
3D coating head for homogeneous gas distribution
3D coating head for homogeneous gas distributionSLE · Semiconductor
Fiber guides & optical interfaces
Fiber guides & optical interfacesMicro-drilling · Optics & Photonics
3D packaging with TGVs
3D packaging with TGVsSLE · Microelectronics
Free-form microstructures
Free-form microstructuresSLE · Research
3D micromechanics within the glass block
3D micromechanics within the glass blockSLE · Medical technology
Manufacturing solution in fused silica
Manufacturing solution in fused silicaSLE · Precision optics

Inside the production

Industry expertise of Lambda Glass Solutions
Industry expertise of Lambda Glass Solutions
Manufacturing environment
Manufacturing environment

Industries

Semiconductor industryChemical & pharmaceutical industryMedical technologyBiotechnologyOptics & photonicsAerospace engineeringResearch & development

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SLE technology (laser-based 3D structuring, selective laser etching/structuring inAdditive±5 µm (resolution below 10 µm)–––Fused silica
CNC machining of glassMachining––––Fused silica
Flame treatment (fire polishing of glass)Surface––––Fused silica
Polishing of glassSurface––––Fused silica
Micro-drilling (bore diameters down to 10 µm, fiber bores 126–150 µm, bore arrays with 15 µm)Machiningtightly toleranced (±5 µm for coating heads)–––Fused silica
3D microfluidics (microchannels, nozzles, fiber integration in glass)Machining––––Fused silica
3D packaging & through-glass vias (TGVs, helix vias, 3D pockets with 5 µm resolution)Machining5 µm resolution–––Fused silica
Thread machining (M1 threads in ferrules)Machining––––Fused silica

Additional services

SLE technology (laser-based 3D structuring in fused silica)CNC machiningFlame treatmentPolishing3D microfluidics3D packaging & through-glass vias (TGVs)Fiber guides & optical interfaces3D micromechanicsMicrochannels and bores down to 10 µm diameter
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