Special-purpose machinery, toolmaking and CNC machining of large components up to 10 m length and 30 t in Lutherstadt Wittenberg
Lammert Werkzeugbau & Zerspanung GmbH & Co. KG
Lutherstadt Wittenberg (DE)New on Amplifa
Mechanical Engineering, Toolmaking & Machining from a Single Source
Lammert Werkzeugbau & Zerspanung GmbH & Co. KG is a mid-sized company based in Lutherstadt Wittenberg (Saxony-Anhalt) and is run by the second generation. With 23 employees, the company sees itself as a full-service provider from individual parts to the finished machine: services include special-purpose machinery and automation technology, tool and stamping tool manufacturing, CNC machining (turning, milling, drilling), sheet metal cutting, punching/nibbling technology and bending as well as welding in accordance with EN 1090-2 (EXC2) and DIN EN ISO 3834-2. In the machining hall, Lammert produces CNC-turned and milled parts up to 10 m in length and 30 t in weight; all common technical metals such as steel, stainless steel 1.4301, aluminium and castings are machined, as well as plastics. The service portfolio is rounded off by assembly manufacturing including procurement of standard and purchased parts, installation, commissioning and quality assurance with weld seam testing. Customers come from machinery and plant engineering, the precast concrete industry, the packaging industry, structural steelwork as well as industry and trade.
- Site
- Lutherstadt Wittenberg
- Processes
- CNC turning of large components, CNC milling of large components, Conventional turning (large diameters/lengths), Drilling/tapping (CNC and conventional), CNC sheet metal cutting (guillotine shear), CNC punching/nibbling, CNC sheet metal bending, Welding (WIG/MAG/aluminium), structural steelwork up to EXC2 per EN 1090-2, ISO 3834-2
- Materials
- Stainless steel, Black sheet, Aluminium, Castings, Steel, Plastics, Steel/black sheet
- Certificates
- DIN EN ISO 3834-2 (welding quality requirements), EN 1090-2 (steel load-bearing structures up to EXC2), EN 1090-2 (up to EXC2), DIN EN ISO 3834-2
- Employees
- 23
- Industries
- Machinery and plant engineering, Precast concrete industry, Packaging industry, Structural steelwork / construction supervisory sector, Trade, Industry
- 01
Design/Engineering
- 02
Sheet metal cutting & bending
- 03
CNC machining
- 04
Welding
- 05
Assembly manufacturing & procurement
- 06
Installation & commissioning
- 07
Quality assurance/final inspection
Materials & Processes
Steel/black sheet
Base for sheet metal construction, structural steelwork up to EXC2 and mechanical engineering, sheet thicknesses up to 12 mm can be cut.
Stainless steel
Cutting up to 8 mm sheet thickness on the CNC guillotine shear as well as machined parts.
Aluminium
Sheet metal cutting and welding of aluminium components using TIG/MAG processes.
Castings
Machining of cast and housing parts on CNC and manual boring mills.
Plastics
Machining of technical plastics as single and series parts.
Locations
Lutherstadt Wittenberg
DEHeadquarters with production: machining, sheet metal processing, welding halls, assembly
- Part weight / size
- Machining up to 10 m length / 30 t; sheet cutting up to 3050
- Lot size
- Single part to series
- Materials
- Steel, stainless steel 1.4301, aluminium, castings, plastic
- CNC guillotine shear (up to 12 mm black sheet / 8 mm stainless steel)
- CNC punching/nibbling machine TC 5000 (220 kN)
- Amada CNC bending machine (TOPS 200/300, up to 3000 mm)
- CNC boring mill SHW UF6L (X 5000 mm)
- Spindle lathes Ø 500x2000 mm and Ø 800x3500 mm
- High-performance speed lathe (Ø 1800x300 / Ø 800x5000 mm)
- 5-axis machining center (X 1600 / Y 800 / Z 800 mm, rotary table Ø 1250)
- Deckel CNC milling machine FQS 400
- Manual boring mill (table 2200x2000 mm)
- Broaching machine (slot push-broaching and pull-broaching)
Components & Services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turning of large componentsMachining | – | 10 m | 30 t | – | Metals, Plastics |
| CNC milling of large componentsMachining | – | 10 m | 30 t | – | Metals, Plastics |
| Conventional turning (large diameters/lengths)Machining | – | 5000 mm | – | – | Metals |
| Drilling/tapping (CNC and conventional)Machining | – | – | – | – | Metals |
| CNC sheet metal cutting (guillotine shear)Machining | – | 3050 mm | – | – | Stainless steel, Black sheet, Aluminium |
| CNC punching/nibblingForming | – | 4000 mm × 1280x2535 mm (plate size without | – | Series | Sheet metal |
| CNC sheet metal bendingForming | – | 3000 mm | – | – | Sheet metal |
| Welding (WIG/MAG/aluminium), structural steelwork up to EXC2 per EN 1090-2, ISO 3834-2Joining | – | – | – | – | Steel, Aluminium, Stainless steel |
| Boring mill machining of cast and housing parts (CNC and manual)Machining | – | 5000 mm × 688 mm × 550 mm | – | – | Castings |
| Slot push-broaching and pull-broaching (broaching)Machining | – | – | – | – | Metals |
| Toolmaking / stamping tool manufacturingEngineering | – | – | – | – | Metals, Plastics |
| Special-purpose machinery / plant engineering / automation technology incl. installation andAssembly | – | – | – | – | – |
| Assembly manufacturing incl. final acceptanceAssembly | – | – | – | – | Metals |
| Weld seam testingTesting | – | – | – | – | – |
| Design/EngineeringEngineering | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC guillotine shear | – | – | Sheet thickness up to 12 mm (black sheet), 8 mm stainless steel, sheet width up to 3050 mm | – | Lutherstadt Wittenberg |
| CNC punching/nibbling machine | TC 5000 | – | 220 kN punching force, sheet thickness 8 mm, plate size 1280x2535 mm without repositioning, with | – | Lutherstadt Wittenberg |
| CNC bending machine | Amada TOPS 200 & TOPS 300 programming systems | – | Sheet length up to 3000 mm | – | Lutherstadt Wittenberg |
| CNC boring mill | SHW UF6L | – | X 5000 mm, Y 688 mm, Z 550 mm, rotary table Ø 1250 mm | – | Lutherstadt Wittenberg |
| Spindle lathe | – | – | Ø 500x2000 mm and Ø 800x3500 mm | – | Lutherstadt Wittenberg |
| High-performance speed lathe | – | – | Turning diameter 1800 mm at turning length 300 mm; Ø 800 mm at turning length 5000 mm; spindle bore | – | Lutherstadt Wittenberg |
| 5-axis machining center | – | – | X 1600 mm, Y 800 mm, Z 800 mm, rotary table Ø 1250 mm | – | Lutherstadt Wittenberg |
| CNC milling machine | Deckel FQS 400 | – | X 1000 mm, Y 688 mm, Z 550 mm | – | Lutherstadt Wittenberg |
| Manual boring mill | – | – | Table surface 2200x2000 mm | – | Lutherstadt Wittenberg |
| Broaching machine | – | – | – | – | Lutherstadt Wittenberg |
Additional services
Quality
In the assembly department, a strict final inspection is carried out by quality assurance after assembly, including weld seam testing. For load-bearing components, the approval for steel load-bearing structures up to EXC2 in accordance with EN 1090-2 applies while complying with DIN EN ISO 3834-2.
| Evidence | Lutherstadt Wittenberg |
|---|---|
| EN 1090-2 (up to EXC2) | |
| DIN EN ISO 3834-2 |
History
Mid-sized company in Saxony-Anhalt, today run by the second generation