Manufacturing of injection-molded and compression-molded parts made of thermoplastics, thermosets and GRP including toolmaking and assembly.
Lange Kunststofftechnik GmbH
KaltenkirchenNew on Amplifa
About Lange Kunststofftechnik GmbH
Lange Kunststofftechnik GmbH manufactures injection-molded parts and compression-molded parts to customer specifications at its traditional Kaltenkirchen site. On 1,500 square meters of production space, injection molding machines process all types of thermoplastics with molded part weights up to 1,000 grams, including polycarbonate, PA 6 and polyethylene. Synthetic resin presses and GRP compression presses with clamping forces up to 1,500 kN complement production with thermosets, bulk molding compound and phenol-formaldehyde resin. The service portfolio covers complete toolmaking from planning and design through manufacturing and testing to overhaul and long-term tool storage. Further services include injection molding with metal or glass inserts, rapid prototyping, precision drilling, laser marking, screen and pad printing, as well as assembly of multi-part components including packaging and shipping. The parts are used, among other things, in the electrical industry, mechanical engineering, the aviation industry as well as in sports and leisure boat building.
- Site
- Kaltenkirchen
- Processes
- Injection molding, Injection molding with inserts, Compression molding of molded parts, GRP compression molding, Toolmaking (mold making), Tool overhaul and repair, Assembly of plastic parts, Laser marking
- Materials
- Thermoplastics, Polycarbonate, PA 6, Polyethylene, Thermoplastic elastomers (TPE), Cast polyamide (PA 6), Thermosets, Bulk Molding Compound (BMC)
- Certificates
- Own tool testing and maintenance team
- Industries
- Electrical industry, Mechanical engineering, Aviation industry, Sports and leisure boat building, Consumer goods, Household/dishwashing technology
- 01
Consulting and material selection
- 02
Toolmaking (planning, design, manufacturing, testing)
- 03
Injection molding / compression molding production
- 04
Post-processing (drilling, dry-air drying, hot-runner technology)
- 05
Surface (laser marking, screen and pad printing, adhesive labeling)
- 06
Assembly
- 07
Packaging and shipping
- 08
Tool storage and maintenance
Materials and Processes
Thermoplastics (various)
Processed on the injection molding machines with part weights up to 1,000 g.
Polycarbonate
Used, among other things, for injection-molded parts for the electrical industry and housings with glass inserts.
Polyamide 6
Used, for example, for airbrush spray gun parts and assembly components.
Polyethylene
Material for manufactured rosettes.
Thermoplastic elastomers
Used for components such as a suction lifter with a lifting capacity up to 80 kg.
Cast polyamide (PA 6)
Material for multi-part assembly components.
Thermosets
Compression-molded into robust molded parts on synthetic resin presses.
Bulk Molding Compound (BMC)
Molded parts made of BMC, e.g. complex moldings with drill holes for the aviation industry.
Phenol-formaldehyde resin
Material for molded pieces such as roller bodies with internal threads.
Glass-fiber-reinforced plastic (GRP)
Particularly robust plastic parts manufactured on GRP compression presses.
Inserts made of glass and metal
Injection molding with inserts, e.g. threaded bushings or glass inserts in polycarbonate parts.
Rapid Prototyping
In-house process for fast samples and small series.
Kaltenkirchen Site
Kaltenkirchen
DEProduction site: injection molding, press shop, toolmaking, assembly and shipping
- Part weight / size
- Injection-molded parts up to 1,000 g; coil bodies up to 30
- Lot size
- Small series
- Materials
- Thermoplastics (PC, PA 6, PE, TPE), thermosets, BMC, PF resin, GRP
- Injection molding machines
- Synthetic resin presses (up to 1,500 kN clamping force)
- GRP compression presses (up to 1,500 kN clamping force)
- Peripherals for dry-air drying and hot-runner technology
- Toolmaking
- Tool storage
Components and Reference Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection moldingPlastics | – | – | 1000 grams | Small series | Thermoplastics, Polycarbonate, PA 6, Polyethylene, TPE, Cast polyamide (PA 6) |
| Injection molding with insertsPlastics | – | – | 1000 grams | – | Thermoplastics |
| Compression molding of molded partsPlastics | – | – | – | – | Thermosets, Bulk Molding Compound (BMC), Phenol-formaldehyde resin (PF resin) |
| GRP compression moldingPlastics | – | – | – | – | Glass-fiber-reinforced plastic (GRP) |
| Toolmaking (mold making)Engineering | – | – | – | – | – |
| Tool overhaul and repairEngineering | – | – | – | – | – |
| Assembly of plastic partsAssembly | – | – | – | – | Plastics, TPE, PA 6 |
| Laser markingSurface | – | – | – | – | – |
| Screen and pad printingSurface | – | – | – | – | – |
| Rapid PrototypingAdditive | – | – | – | – | – |
| Drilling to customer requirementsMachining | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machine | – | – | – | – | Kaltenkirchen |
| Synthetic resin press | – | – | Clamping force up to 1,500 kN | – | Kaltenkirchen |
| GRP compression press | – | – | Clamping force up to 1,500 kN | – | Kaltenkirchen |
Additional services
Quality
The parts are tested in-house and delivered on time in inspected quality; mold quality is validated directly on the company's own machinery at the site. A dedicated maintenance team minimizes machine downtime.
| Evidence | Kaltenkirchen |
|---|---|
| Own tool testing and maintenance team |
Traditional Site in Kaltenkirchen
Over 70 years of experience in plastics engineering at the traditional Kaltenkirchen site