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Laser nanoFab – Fertigung

Femtosecond laser-based micro and nano manufacturing: 2PP systems, fs-laser processing, ion traps, EUV sources and ultrapure nanoparticles

Laser nanoFab Logo

Laser nanoFab GmbH

Hanover (labor and delivery address) · Garbsen (registered office)New on Amplifa

2 locations: Hanover and GarbsenLocations
≤ 100 mmMaximum component size (2PP build volume)
< 100 nmStructural resolution (2PP)
up to 20 μWEUV power (2π sr, 2% bw)

About Laser nanoFab

Laser nanoFab GmbH, based in Hanover, specializes in laser-based micro and nanotechnology. The company develops and manufactures systems and components using femtosecond lasers, including micro- and nanostructuring systems for two-photon polymerization (2PP) with structure sizes below 100 nm, fs-laser processing systems for subtractive ablation, and a debris-free EUV source based on microfocus X-ray tube technology. In addition, ultrapure precious-metal nanoparticles (femtoInk) and its own photoresist series (femtoBond) are offered. Services include process and system development, feasibility studies, process scale-up and custom systems for microtechnology. Application areas covered include quantum technologies (ion traps), EUV metrology, microfluidics, micro-optics, micromechanics as well as biology and medicine up to tissue engineering. The laboratory and goods receiving are located in Hanover, while the registered office is in neighboring Garbsen.

Site
Hannover
Processes
Two-photon polymerization (2PP), Stereolithography, Ultrashort pulse laser ablation (fs-laser processing), Replication process, Process development of laser-based processes for microtechnology, System development / custom systems for microtechnology, Process development for laser-based micro and nanotechnology (fs lasers), System development: custom systems for microtechnology
Materials
femtoBond 4B photoresist, femtoBond 4C photoresist, femtoInk - ultrapure precious-metal nanoparticles, Rogers material (ion trap chips), Gold (ion trap coating), Two-photon polymerization, Ultrashort pulse laser ablation, Stereolithography
Industries
Quantum technologies, EUV metrology, Microfluidics, Biology/Medicine (Tissue Engineering), Micro-optics, Micromechanics
  1. 01

    CAD design and feasibility study

  2. 02

    Process development with fs lasers

  3. 03

    Additive manufacturing (2PP, stereolithography)

  4. 04

    Subtractive manufacturing (fs-laser ablation)

  5. 05

    Replication processes

  6. 06

    System integration of custom systems

  7. 07

    Testing and delivery

Materials and Processes

femtoBond 4B

femtoBond 4B photoresist

Negative photoresist for two-photon polymerization with near-infrared lasers, e.g. around 800 nm.

femtoBond 4C

femtoBond 4C photoresist

Negative photoresist for 2PP with green laser light, e.g. around 520 nm.

2PP

Two-photon polymerization

Direct laser writing of three-dimensional micro- and nanostructures with resolution down to below 100 nm.

fs-Laser

Ultrashort pulse laser ablation

Subtractive machining of optical materials with femtosecond lasers.

SLA

Stereolithography

Additive manufacturing of structures from photoresists.

Abformung

Replication process

Replication of microstructures from photoresists and biocompatible materials.

Au

Gold

Coating of microstructured RF chips for ion traps.

femtoInk

Ultrapure precious-metal nanoparticles

Production of ultrapure nanoparticles from precious metals.

Locations

Standort Hanover

Hanover

DE

Laboratory and delivery address, manufacturing and development

Part weight / size
2PP build volume 10 × 10 × 10 cm; components up to 100 mm
Lot size
Prototypes and research orders
Materials
Photoresists (femtoBond), optical materials, biocompatible materials, gold, Rogers material, precious metals
  • M 4D micro- and nanostructuring system for 2PP (build volume 10×10×10 cm, footprint approx. 1 m²)
  • A 4D fs-laser processing system
  • Femtosecond pump laser (1030 nm, 10 W, 290 fs–10 ps)
  • EUV T2 - debris-free EUV source (microfocus X-ray tube technology)

Garbsen

DE

Registered office and billing address

Components and Systems

IONTRAP - ion trap (30 × 30 × 2.5 mm)
IONTRAP - ion trap (30 × 30 × 2.5 mm)fs-laser microstructuring · quantum technologies
EUV multilayer mirror (MoSi)
EUV multilayer mirror (MoSi)EUV metrology · characterization of optical components
EUV T2 - debris-free EUV source
EUV T2 - debris-free EUV sourceMicrofocus X-ray tube technology · metrology
3D microstructure (micro gear)
3D microstructure (micro gear)Two-photon polymerization · micromechanics
femtoBond photoresists
femtoBond photoresists2PP resists · lithography
femtoInk - ultrapure precious-metal nanoparticles
femtoInk - ultrapure precious-metal nanoparticlesNanoparticle production · nanotechnology

Inside the production

CAD design as the starting point of manufacturing
CAD design as the starting point of manufacturing
fs-laser ablation
fs-laser ablation
Bioapplication: tissue structures (Cytokeratin 14)
Bioapplication: tissue structures (Cytokeratin 14)
Ion trap system for quantum technologies
Ion trap system for quantum technologies
Processing and inspection in the laboratory
Processing and inspection in the laboratory

Industries

Quantum technologiesEUV metrologyMicrofluidicsBiology/Medicine (Tissue Engineering)Micro-opticsMicromechanicsResearch and DevelopmentResearch and Development (3D nano rapid prototyping)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Two-photon polymerization (2PP)Additive–100 mm × 100 mm × 100 mm––Photoresists (femtoBond), Standard photoresists for lithography, biodegradable and biocompatible photoresists
StereolithographyAdditive––––Photoresists
Ultrashort pulse laser ablation (fs-laser processing)Surface––––Optical materials
Replication processPlastics––––Photoresists, optical materials, biocompatible materials
Process development of laser-based processes for microtechnologyEngineering–––––
System development / custom systems for microtechnologyEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
2PP micro- and nanostructuring systemLaser nanoFab GmbH M 4D–10 cm x 10 cm x 10 cm (build volume), footprint approx. 1 m²–Hanover
fs-laser processing systemLaser nanoFab GmbH A 4D–––Hanover
Femtosecond pump laser (1030 nm, 10 W, 290 fs-10 ps)––––Hanover
EUV source (microfocus X-ray tube technology)Laser nanoFab GmbH EUV T2–––Hanover

Additional services

Process development for laser-based micro and nanotechnology (fs lasers)System development: custom systems for microtechnologyFeasibility studies and process scale-upAdditive manufacturing: two-photon polymerization, stereolithographySubtractive manufacturing: ultrashort pulse laser ablationReplication processesBioapplications / tissue engineering technologiesEUV metrologyProduction of ultrapure precious-metal nanoparticles
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