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LEAX Detmold – Fertigung

Manufacturer of gears and gearboxes to customer specifications – from design through series production with in-house heat treatment.

LE

LEAX Detmold GmbH

Detmold (DE)New on Amplifa

1945Founded as Gebr. Brinkmann
125Employees
1Location in Detmold
Modul 0,2–22 / Ø bis 650 mmGear measuring range

About LEAX Detmold

LEAX Detmold GmbH has been manufacturing gears and gearboxes to individual customer specifications since 1945. The company, based in Detmold (Remmighauser Straße 85), employs around 125 staff and was formerly known as Gebr. Brinkmann. Its range of services covers the complete process chain of an order – from raw material procurement via gearbox design and gear manufacturing through to assembly, the in-house hardening plant with LPC hardening, test bench run, metrology and documentation. Products include planetary, spur, worm and bevel gearboxes as well as wheels and gearboxes for hydraulic motors. Further focal points are the repair and overhaul of existing drives as well as contract manufacturing of gearing and shafts. Since 2020, four highly automated production lines for gearbox components for the passenger car industry have been operated in Detmold. Main fields of application are the steel and iron industry, the rubber and plastics industry, the food and beverage industry, conveyor technology and rail transport. The company has belonged to the Swedish LEAX Group, a manufacturing partner with locations in Europe, America and Asia, since 2013.

Site
Detmold
Processes
Gear manufacturing (Gear wheels / gear manufacturings), Gearbox construction (Gear reducers / gearboxes): planetary gearboxes, spur gearboxes, worm, Gearbox design / Gear dimensioning and Design, Repair and overhaul, Heat treatment (in-house heat treatment, since 1975; LPC hardening), Test bench run and metrology incl. documentation, Procurement of raw materials, Design/Gear Engineering
Materials
Steel and iron (industry-related), Steel, Iron/Cast materials, LPC hardening (Low-pressure carburizing), Heat treatment (since 1975)
Certificates
ISO 9001, ISO 14001, IATF 16949, DIN EN 16247
Founded
1945
Employees
125
Industries
Steel and iron industry, Rubber and plastics industry, Food and beverage industry, Conveyor technology/Materials Handling, Automotive industry (passenger car gearbox components), Contract manufacturing
  1. 01

    Raw material procurement

  2. 02

    Gearbox design and Gear Engineering

  3. 03

    Gear manufacturing (machining)

  4. 04

    Heat treatment (in-house hardening plant, LPC)

  5. 05

    Assembly/gearbox construction

  6. 06

    Test bench run and metrology

  7. 07

    Documentation and delivery

  8. 08

    Repair and overhaul

Materials and Processes

St

Steel

Main material for gears and gearbox components in series and contract production.

Eisen

Iron/Cast materials

Industry-related material group for gearing and gearbox components.

LPC

LPC hardening (Low-pressure carburizing)

Heat treatment in the in-house hardening plant; since 2020 also part of the highly automated series production equipment.

WB

Heat treatment (since 1975)

In-house heat treatment department for setting component properties.

Location

Standort Detmold

Detmold

DE

Production and administration

Lot size
Series production through volume production
Materials
Steel, iron
  • 4 highly automated production lines for gearbox components (2020)
  • LPC hardening plant
  • Gleason 650 GMM gear measuring machine
  • Gleason 175 GMS gear measuring machine
  • Klingelnberg PNC 30 gear measuring machine
  • Mitutoyo FJ 1006 3D coordinate measuring machine
  • Mitutoyo BHN 706 3D coordinate measuring machine
  • Zeiss Dura Max 3D coordinate measuring machine
  • Vici Vision MTL 500 shaft measuring device
  • Mahr marsurf M400 surface measuring device
  • Keyence VR-5200 3D profilometer
  • FAG FMS 4200 contour and roundness measuring device
  • Mahr marsurf PCV contour and roundness measuring device
  • Struers Duramin 40-AC2 hardness testing device
  • Barkhausen noise testing system (grinding burn inspection)

Components and Products

Decanter gearboxes
Decanter gearboxesGearbox construction · Food and beverage industry
Gears
GearsGear manufacturing/contract manufacturing · Contract manufacturing

Inside the production

3D coordinate metrology in quality assurance
3D coordinate metrology in quality assurance
Applications for the rubber and plastics industry
Applications for the rubber and plastics industry
Applications for the food and beverage industry
Applications for the food and beverage industry
Applications for conveyor technology
Applications for conveyor technology

Industries

Steel and iron industryRubber and plastics industryFood and beverage industryConveyor technology/Materials HandlingAutomotive industry (passenger car gearbox components)Contract manufacturingRail transport

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Gear manufacturing (Gear wheels / gear manufacturings)Machining–––Volume production / series productionSteel, Iron, High-grade materials (unspecified)
Gearbox construction (Gear reducers / gearboxes): planetary gearboxes, spur gearboxes, wormAssembly–––––
Gearbox design / Gear dimensioning and DesignEngineering–––––
Repair and overhaulAssembly–––––
Heat treatment (in-house heat treatment, since 1975; LPC hardening)Heat treatment–––––
Test bench run and metrology incl. documentationTesting–––––
Procurement of raw materialsEngineering–––––

18 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D coordinate measuring machineMitutoyo FJ 1006–900 x 1200 x 550 mm–Detmold
3D coordinate measuring machineMitutoyo BHN 706–850 x 700 x 400 mm–Detmold
3D coordinate measuring machineZeiss Dura Max–500 x 500 x 350 mm–Detmold
Gear measuring machineGleason 650 GMM–Module 0.5-22; max. Ø 650 mm; max. length 1000 mm–Detmold
Gear measuring machineGleason 175 GMS–Module 0.2-6.35; max. Ø 175 mm; max. length 380 mm–Detmold
Gear measuring machineKlingelnberg PNC 30–max. Ø 300 mm–Detmold
Shaft measuring deviceVici Vision MTL 500–Measuring range 500 x 120 mm–Detmold
Surface measuring deviceMahr marsurf M400–––Detmold
3D profilometerKeyence VR-5200–––Detmold
Contour and roundness measuring deviceFAG FMS 4200–––Detmold
Contour and roundness measuring deviceMahr marsurf PCV–––Detmold
Hardness testing deviceStruers Duramin 40-AC2–––Detmold
Hardness testing deviceFrank–––Detmold
Hardness testing deviceZwick–––Detmold
LPC hardening system (carburizing/hardening plant)–1–2020Detmold
Highly automated production lines for gearbox components (automotive series production)–4–2020Detmold
Barkhausen noise testing system (grinding burn inspection)––––Detmold
Hydraulically controlled lathes (historical in-house production, 1960)–––1960Detmold

Additional services

Design/Gear EngineeringGearbox constructionGear manufacturingHeat treatment (in-house hardening plant)AssemblyTest run/test benchQuality assurance/testing laboratoryRepair and overhaulBatch production (series production)

Reference customers

Danfoss (motor interface, not an official reference customer)

Quality

LEAX Detmold GmbH is certified by DNV according to DIN EN ISO 9001:2015, ISO 14001:2015 and IATF 16949:2016. The in-house testing laboratory uses gear measurements (Gleason, Klingelnberg), 3D coordinate measurements, form and contour analysis, grinding burn inspection via Barkhausen noise, hardness testing as well as statistical process control.

EvidenceDetmold
ISO 9001
ISO 14001
IATF 16949
DIN EN 16247

History

  1. 1945

    Foundation of Gebr. Brinkmann by the brothers Heinz and Fritz Brinkmann.

  2. 1960

    First production of hydraulically controlled lathes; start of gearbox production.

  3. 1975

    Establishment of an in-house heat treatment department.

  4. 2012

    Closure of machine tool production; realignment towards gears and gearboxes.

  5. 2013

    Acquisition of Gebr. Brinkmann by the Swedish LEAX Group as of 01.04.2013.

  6. 2018

    Renaming of LEAX Brinkmann GmbH to LEAX Detmold GmbH as of 01.07.2018.

  7. 2020

    Start of series production for the passenger car industry with four highly automated production lines including an LPC hardening plant.

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