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Leclanché – Fertigung

Development and manufacture of lithium-ion cells, battery modules and marine energy storage systems

Leclanché Logo

Leclanché SA

Yverdon-les-Bains (CH) · Willstätt (DE)New on Amplifa

1909Founded
350+Employees
2Production sites (CH/DE)
approx. 76 MWh cell capacityWillstätt (2012)
~400,000 cells/yearPouch/flat cell production (2021)

About Leclanché

Leclanché SA is a Swiss manufacturer of lithium-ion cells and complete energy storage systems, founded in 1909 in Yverdon-les-Bains. The vertically integrated company develops and manufactures the entire value chain from the cell through modules with battery and energy management systems (BMS/EMS) to the battery pack. Cell manufacturing takes place at the Willstätt site in Germany, among other things as large-format lithium titanate cells with a patented ceramic separator and water-based electrode production. At the headquarters in Yverdon-les-Bains, series production of the Navius MRS-3 Marine Rack System has been running since 2025; it is type-certified by Lloyd's Register, Bureau Veritas and DNV. The solutions are used in shipping, rail, commercial vehicles, power grids and microgrids as well as in special applications. The listed company (SIX: LECN) employs more than 350 staff with representations in eight countries.

Site
CH-1400 Yverdon-les-Bains
Processes
Manufacture of lithium-ion cells, Electrode production with water-based binder (WBB), Assembly of battery modules with BMS, cooling (air/water) and junction boxes, Assembly of battery packs (incl. cooling, BMS, IP65 housing), Series production Navius MRS-3 Marine Rack System, Software development EMS/BMS (energy storage management), Testing/certification against mechanical, thermal and electrical abuse tests, Cell, module and pack development (vertically integrated)
Materials
Lithium-Ion, Lithium Titanate, Ceramic (separator), Ceramic Separator, Water-Based Binder Process
Certificates
Type Approval Navius MRS-3, Type Approval Marine Rack System, Type Approval Lloyd's Register (Navius MRS-3), Type Approval Bureau Veritas (Navius MRS-3), Type Approval DNV (Navius MRS-3), Type Approval RINA/DNV-GL (Marine Rack System)
Founded
1909
Employees
350+
Industries
Marine/Shipping, Rail (e-Rail), Commercial Vehicles, Grid Operators/Utilities, Microgrids, Renewable Energy + Storage
  1. 01

    Electrode production (water-based binder process)

  2. 02

    Cell manufacturing (lithium-ion/lithium titanate)

  3. 03

    Module assembly with BMS and cooling (air/water)

  4. 04

    Pack integration incl. housings, junction boxes, fire protection

  5. 05

    Battery and energy management software (BMS/EMS)

  6. 06

    System integration and project business

  7. 07

    Type testing and certification

Cell Chemistry & Processes

Li-Ion

Lithium-Ion

Basis of cell manufacturing for marine, rail, grid and special applications.

LTO

Lithium Titanate

Large-format cells with high cycle stability (up to 15,000 cycles according to the manufacturer) for industrial storage.

Keramik

Ceramic Separator

Licensed ceramic separator to increase the safety of the large-format cells.

WBB

Water-Based Binder Process

Solvent-free electrode production at the Willstätt site.

Sites

Standort Yverdon-les-Bains

Yverdon-les-Bains

CH

Headquarters, development, series production Navius MRS-3

Lot size
Series production of Marine Rack Systems
Materials
Lithium-ion
  • Series production line Navius MRS-3

Willstätt

DE

Cell manufacturing lithium-ion/lithium titanate

Part weight / size
DIN-A4-size large-format cells
Lot size
approx. 400,000 cells/year
Materials
Lithium-ion, lithium titanate
  • Fully automated cell production line (up to 76 MWh/year)
  • Electrode production with water-based binder process

Systems & Components

Lithium-Ion Cells
Lithium-Ion CellsCell manufacturing · Energy storage/mobility
Battery Modules with BMS
Battery Modules with BMSModule assembly · Marine/rail/commercial vehicles
Battery Packs with Cooling
Battery Packs with CoolingPack integration · Stationary storage/e-transport
Navius MRS-3 Marine Rack System
Navius MRS-3 Marine Rack SystemSystem integration · Shipping
EMS Software for Grid-Connected BESS
EMS Software for Grid-Connected BESSEngineering · Grid operators/microgrids

Inside the production

Leclanché Energy Storage Solutions
Leclanché Energy Storage Solutions
In-House Manufactured Lithium-Ion Cells
In-House Manufactured Lithium-Ion Cells
Navius MRS-3 Marine Rack System
Navius MRS-3 Marine Rack System

Industries

Marine/ShippingRail (e-Rail)Commercial VehiclesGrid Operators/UtilitiesMicrogridsRenewable Energy + StorageFast ChargingMedical TechnologyMilitary/DefenseRobotics/AGVCommercial Vehicles/e-Commercial VehiclesUtilities/Grid OperatorsPortable Systems

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of lithium-ion cellsOther––––Lithium Titanate, Lithium-Ion
Electrode production with water-based binder (WBB)Plastics––––Lithium-Ion
Assembly of battery modules with BMS, cooling (air/water) and junction boxesAssembly–––––
Assembly of battery packs (incl. cooling, BMS, IP65 housing)Assembly–––––
Series production Navius MRS-3 Marine Rack SystemAssembly––––Lithium-Ion
Software development EMS/BMS (energy storage management)Engineering–––––
Testing/certification against mechanical, thermal and electrical abuse testsTesting–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production line for lithium titanate cells (fully automated)––Annual capacity up to 76 MWh2012Willstätt, Germany
Cell manufacturing line with electrode production (water-based binder process)––––Willstätt, Germany
Series production line for Navius MRS-3 Marine Rack Systems–––2025Yverdon-les-Bains, Switzerland
Production line for large-format pouch/flat cells (approx. 400,000 cells/year)–––2021Willstätt, Germany

Additional services

Cell, module and pack development (vertically integrated)Battery Management SystemsEMS software for grid-connected BESSSystem integrationBuild-Own-Operate project business

Reference customers

Damen (Amherst Islander II & Wolfe Islander IV)Romande Energie (Aigle)Basin/Toronto projectCanadian Pacific (hydrogen locomotive)FastnedSaint-Gobain (development cooperation)

Certifications & Type Approvals

Multi-layered safety concept at cell, module and system level, tested against mechanical, thermal and electrical abuse tests. The Navius MRS-3 carries type approvals from Lloyd's Register, Bureau Veritas and DNV.

EvidenceYverdon-les-BainsWillstätt
Type Approval Lloyd's Register (Navius MRS-3)
Type Approval Bureau Veritas (Navius MRS-3)
Type Approval DNV (Navius MRS-3)
Type Approval RINA/DNV-GL (Marine Rack System)

History

  1. 1909

    Founded in Yverdon-les-Bains as a battery manufacturer

  2. 1918

    Opening of an in-house test and development laboratory

  3. 2006

    Integration of Bullith AG (Fraunhofer spin-off), pivot to lithium-ion

  4. 2008

    Relocation to a modern production facility in Yverdon-les-Bains

  5. 2012

    Start of production of large-format lithium titanate cells with ceramic separator (capacity up to 76 MWh)

  6. 2013

    Precept joins as strategic investor

  7. 2014

    Conversion of debt into shares, majority >90% held by Precept; presentation of the home battery storage TiBox

  8. 2017

    Revenue CHF 18 million; pilot project with Fastned

  9. 2020

    Battery supply for Canadian Pacific hydrogen locomotive announced

  10. 2025

    Type Approvals (LR, BV, DNV) and start of series production of Navius MRS-3 in Yverdon-les-Bains

  11. 2026

    Insolvency filing of Leclanché GmbH (press release Sept. 2026), delisting

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