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LEDALL – Fertigung

Design, manufacturing, installation and maintenance of LED video walls and large-format displays according to customer requirements

LEDALL Logo

LEDALL GmbH

Krügerstrasse 3, 67065 Ludwigshafen am RheinNew on Amplifa

GmbHLegal form
Amtsgericht LudwigshafenRegister court
Ludwigshafen am RheinLocation
2018360° Halo Display for Mercedes-Benz

About LEDALL

LEDALL GmbH is a manufacturer of LED video walls and large-format displays based in Ludwigshafen am Rhein. The company accompanies projects throughout their entire life cycle: from consulting, permitting issues and scoping, through CAD-based project design with simulation, EMC-compliant housing design and statically verified frame structures, to the manufacture of prototypes and small series, installation, commissioning, maintenance and remote monitoring. The product portfolio includes standard systems for outdoor use (signaWall), flip-chip COB video wall systems of the FUHD series with pixel pitches of 0.9 to 2.5 mm for conference, control and TV studios, the Visual Impact series as LED signs for DOOH, sports scoreboards, mobile LED video wall trailers as well as custom display design in individual shapes and formats. In addition, content design, animations, calibration and repair of displays — including those of other manufacturers — are offered. Customers come from retail, sports, broadcast, events, advertising, digital signage and automotive; in 2018 LEDALL realized the 360° halo display for the Mercedes-Benz design study vision urbanetic, and in 2020 a 13 m² 4K display for the DFKI in Osnabrück.

Site
Ludwigshafen am Rhein
Processes
LED video wall / LED display manufacturing (design, manufacturing, installation, maintenance), Flip Chip COB LED video wall systems (FUHD series, pixel pitches 0.9 - 2.5 mm), Custom Display Design (individual formats and shapes, e.g. cone-shaped 360° halo display), Mechanical engineering (EMC-compliant housing design, frame structures, statically verified), Prototyping and small-series manufacturing of in-house product developments, EMC measurements and tests in accordance with EU directives, CAD and simulation methods (3D drafts, virtual project planning), Display repair and calibration (also other manufacturers, recalibration, camera alignment)
Materials
Flip Chip COB LED Technology, Sheet metal housings, EMC measurements and testing, LED Video Wall Trailer
Certificates
Compliance with EU directives, Calibration service (also third-party devices), Remote monitoring
Industries
Retail, Sports, Broadcast/TV Studios, Events, Advertising/DOOH, Information/Digital Signage
  1. 01

    Consulting and scoping

  2. 02

    Project design (CAD, simulation)

  3. 03

    Mechanical engineering (housings, frames, substructures)

  4. 04

    Prototyping and small-series manufacturing

  5. 05

    EMC measurements and testing

  6. 06

    Installation and commissioning

  7. 07

    Calibration, maintenance, remote monitoring

Processes and Technologies

COB

Flip Chip COB LED Technology

Flip-chip COB video wall systems of the FUHD series with pixel pitches of 0.9–2.5 mm for FHD and UHD solutions in confined spaces.

Blech

Sheet metal housings

EMC-compliant sheet metal housings with high shielding attenuation as display housings.

EMC

EMC measurements and testing

Professional EMC measurements and tests in accordance with EU directives for standard-compliant, safe systems.

LED-Trailer

LED Video Wall Trailer

Mobile solution with 6 m² display area (650×400 pixels) and integrated media player for DOOH and events.

Locations

Ludwigshafen am Rhein

DE

Headquarters with manufacturing and engineering

Lot size
Prototype, small series
Materials
LED modules, sheet metal housings
  • CAD and simulation methods
  • EMC measurement and test technology
  • Calibration with camera alignment

Products and Systems

360° Halo Display (Mercedes-Benz vision urbanetic)
360° Halo Display (Mercedes-Benz vision urbanetic)Custom Display Design · Automotive
13 m² 4K LED Display (DFKI Ringlokschuppen)
13 m² 4K LED Display (DFKI Ringlokschuppen)Flip Chip COB · Information
Sports scoreboard signaWall Sport
Sports scoreboard signaWall SportLED Video Wall · Sports
Outdoor LED Display signaWall
Outdoor LED Display signaWallStandard Display · DOOH/Advertising
Outdoor LED nose sign (VI series)
Outdoor LED nose sign (VI series)Visual Impact · Retail
LED Video Wall Guben
LED Video Wall GubensignaWall · DOOH
LED Video Wall Winsen
LED Video Wall WinsensignaWall · DOOH
LED Display in shop window
LED Display in shop windowDigital Signage · Retail
LED Display in sports context
LED Display in sports contextScoreboard · Sports

Inside the production

Display lighting
Display lighting
Service and calibration
Service and calibration
Quality of LED displays
Quality of LED displays
Installed LED video wall (customer photo)
Installed LED video wall (customer photo)

Industries

RetailSportsBroadcast/TV StudiosEventsAdvertising/DOOHInformation/Digital SignageConference and Control RoomsDigital CinemasAutomotive (Show Cars)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
LED video wall / LED display manufacturing (design, manufacturing, installation, maintenance)Assembly–––––
Flip Chip COB LED video wall systems (FUHD series, pixel pitches 0.9 - 2.5 mm)Assembly–––Small series–
Custom Display Design (individual formats and shapes, e.g. cone-shaped 360° halo display)Engineering–––––
Mechanical engineering (EMC-compliant housing design, frame structures, statically verified)Engineering––––Sheet metal
Prototyping and small-series manufacturing of in-house product developmentsAssembly–––Small series–
EMC measurements and tests in accordance with EU directivesTesting–––––
CAD and simulation methods (3D drafts, virtual project planning)Engineering–––––
Display repair and calibration (also other manufacturers, recalibration, camera alignment)Testing–––––
Installation, commissioning, maintenance and remote monitoring of LED displaysAssembly–––––
LED video wall trailer (mobile solutions)Assembly–6 m² display area (6 square meters)–––
Content design, animations and content managementEngineering–––––

Additional services

Design/Engineering (CAD, simulation, statically verified substructure)Prototyping and small-series manufacturingInstallation and commissioningProject planning and consultingContent design and content managementAnimations (VI studio)Maintenance, service and remote monitoringCalibration service (also third-party devices)Repair of used displaysEMC measurements and testingCustom Display Design

Reference customers

Mercedes-Benz (design study vision urbanetic, 360° halo display, 2018)DFKI Osnabrück (Ringlokschuppen, 13 m² 4K LED display)

Quality

Every system is verified through professional EMC measurements and tests in accordance with EU directives; calibration with camera alignment, recalibration, remote monitoring and preventive inspections ensure image quality and availability over the product's lifetime.

EvidenceLudwigshafen am Rhein
Compliance with EU directives
Calibration service (also third-party devices)
Remote monitoring

Projects and Milestones

  1. 2018

    Realization of the 360° halo display for the Mercedes-Benz design study vision urbanetic

  2. 2020

    Participation in the BMWi Energy Export Initiative (GESI)

  3. 2020

    Lobby staircase of a company implemented as a dynamic XR display surface

  4. 2020

    13 m² 4K LED display with flip chip COB technology for the Ringlokschuppen of the DFKI in Osnabrück

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