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Lehner Leuchten – Fertigung

Luminaire manufactory for street, solar and project lighting including lighting design and on-site installation

Lehner Leuchten Logo

Lehner Leuchten GmbH

BurglengenfeldNew on Amplifa

1961Founded
BurglengenfeldProduction and sales location

Luminaire manufactory since 1961

Lehner Leuchten GmbH, based in Burglengenfeld, is a luminaire manufactory that develops and manufactures lighting solutions for cities, streets, parks, industrial and private facilities. The product range includes solar luminaires (split, integrated and vertical 360° panel solutions including hybrid technology), technical and decorative luminaires, historical luminaires, light stelae, bollard luminaires, spotlights and floodlights, masts, street furniture as well as certified pedestrian crossing transparencies (FGÜT). Manufacturing is carried out with a high proportion of in-house production, combining fully automated machinery and traditional craftsmanship, including screen printing processes for signage. The value chain includes lighting calculations according to DIN 67523 and DIN 50445, design and product development, prototype construction as well as installation and retrofitting of existing systems to LED technology with the company's own service personnel. Digital control is provided via IoT systems such as Tvilight and Zhaga interfaces. Reference projects include, among others, the Museum Island Berlin, Nymphenburg Palace, the Hanseatic City of Hamburg, the state capital Munich and the Tornado Tower in Qatar.

Site
Burglengenfeld
Processes
Luminaire manufacturing (in-house production, machine-based and handcrafted), Screen printing (flexible screen printing process for signage/FGÜT), Lighting calculation and lighting design according to DIN 67523 / DIN 50445, Design and product development (draft, technical drawing, rendering, prototype construction), On-site installation with own service personnel and elevated platform technology (retrofitting,, Retrofitting of existing lighting systems to LED technology, Surface coating according to RAL 7037 (FGÜT), Lighting calculation according to standards
Materials
LiFePO4 battery (battery solar luminaire Luigi), LED technology, Solar modules, LiFePO4 battery, Surfaces RAL 7037
Certificates
CE / EN 12899-1:2007 (FGÜT), ISO 9001
Founded
1961
Industries
Municipalities/cities, Street lighting, Parks and green spaces, Pedestrian crossings, Architecture/light design, Private facilities
  1. 01

    Consulting and lighting calculation according to standards

  2. 02

    Design and product development (draft, drawing, rendering)

  3. 03

    Prototype construction and lighting tests

  4. 04

    In-house manufacturing at the manufactory (screen printing, assembly)

  5. 05

    Delivery and on-site installation with own service personnel

  6. 06

    Commissioning and digitalization/IoT control

Materials, technology and processes

LED

LED technology

Modern LED modules and optics with Zhaga-compliant boards for street, solar and project lighting.

PV

Solar modules

Split, integrated and vertical 360° solar panels up to 466 Wp for off-grid lighting.

LiFePO4

LiFePO4 battery

Battery storage with 921 Wh capacity for continuous operation of solar luminaires such as the hybrid luminaire Luigi.

RAL 7037

Surfaces RAL 7037

Surface finish of the FGÜT systems, extendable through a flexible screen printing process.

Production site

Standort Burglengenfeld

Burglengenfeld

DE

Production and sales (manufactory)

Materials
LED, solar modules, LiFePO4
  • Screen printing process
  • Light laboratory
  • Elevated platform technology (on-site installation)

Products and luminaires

Technical luminaire Saturn S
Technical luminaire Saturn SStreet luminaire · Municipalities/cities
Solar luminaire Luigi (hybrid)
Solar luminaire Luigi (hybrid)Vertical solar panel · street lighting
Pedestrian crossing transparency (FGÜT)
Pedestrian crossing transparency (FGÜT)EN 12899-1:2007 certified · road traffic
Light stele Regensburg
Light stele RegensburgCustom development · parks and green spaces
Biosphere luminaire
Biosphere luminaireDesign luminaire · architecture/light design
Bollard luminaire Castor
Bollard luminaire CastorBollard luminaire · pedestrian zones
Luminaire Bavaria
Luminaire BavariaDecorative luminaire · municipalities
Floodlight
FloodlightSpotlights/floodlights · sports and industrial areas

Inside the production

Solar luminaire product line
Solar luminaire product line
FGÜT system
FGÜT system
LED retrofitting
LED retrofitting
Digitalization/IoT control
Digitalization/IoT control
Historical luminaires
Historical luminaires
Service and installation
Service and installation
Solar luminaire Naabsolar
Solar luminaire Naabsolar

Industries

Municipalities/citiesStreet lightingParks and green spacesPedestrian crossingsArchitecture/light designPrivate facilities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Luminaire manufacturing (in-house production, machine-based and handcrafted)Assembly–––––
Screen printing (flexible screen printing process for signage/FGÜT)Surface–––––
Lighting calculation and lighting design according to DIN 67523 / DIN 50445Engineering–––––
Design and product development (draft, technical drawing, rendering, prototype construction)Engineering–––––
On-site installation with own service personnel and elevated platform technology (retrofitting,Assembly–––––
Retrofitting of existing lighting systems to LED technologyAssembly–––––
Surface coating according to RAL 7037 (FGÜT)Surface–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Elevated work platform (for on-site installation)––––Burglengenfeld / customer deployment

Additional services

Lighting calculation according to standardsConception and development of custom luminairesRetrofitting to LED technologyOn-site installation with own service personnel and elevated platform technologyDigitalization/IoT control (Tvilight, Zhaga)Consulting through to commissioning

Reference customers

Netto Marken-DiscountHanseatic City of Hamburg (Wallanlagen)City of Erding / Überlandwerke Erding GmbHHamburg Verkehrsanlagen GmbHS + B Signal- und Beleuchtungstechnik GmbHState Capital MunichCity of GothaEremitage Bayreuth / Bavarian Palace AdministrationTornado Tower QatarMuseum Island BerlinNymphenburg PalaceBode Museum BerlinTown of St. Peter-OrdingCity of RegensburgCity of RostockFreiburg MinsterCity of Zadar (Croatia)

Quality and certification

FGÜT systems are independently certified to CE and EN 12899-1:2007. For every lighting design, a lighting calculation according to DIN 67523 and DIN 50445 is prepared to ensure standards-compliant illumination.

EvidenceBurglengenfeld
CE / EN 12899-1:2007 (FGÜT)
ISO 9001

Company history

  1. 1961

    Company founding of LehnerWerk Metall by Johann Lehner

  2. 1980

    Development of new designs

  3. 1990

    First projects with the state capital Munich; foreign markets become more significant

  4. 2002

    Establishment of a modernly equipped light laboratory

  5. 2009

    Nomination for the German Lighting Design Award (fountain of light Landshut)

  6. 2011

    Tornado Tower in Qatar implemented

  7. 2012

    Portfolio expanded to include LED solutions

  8. 2013

    German Lighting Design Award for the Museum Island Berlin project

  9. 2019

    Continuation as Lehner Leuchten (Manufaktur) GmbH as of 01.01.2019

  10. 2021

    Start into digitalization; development of the PAN light stele

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