Precision stamped parts, electronic assemblies and stamping tools – developed and manufactured at the Remchingen site.
Leicht + Müller Stanztechnik GmbH + Co. KG
Daimlerstraße 14, 75196 Remchingen · Billäcker 7, 75196 RemchingenNew on Amplifa
About Leicht + Müller
Leicht + Müller is an owner-managed company from Remchingen in Baden-Württemberg that has been developing and producing high-precision stamped parts, electronic assemblies and stamping tools since 1985. The product range includes single- and multi-part stamped parts such as flat connectors, press-in contacts, roller contacts, stamped grids, crimp connectors, spring clips and 2- to 3-part plug contacts as well as electronic assemblies such as Hall sensors, 3D Hall sensors and reed switches. Production is modularly structured: stamping, bending, plastic overmolding, ultrasonic and resistance welding, laser technology, assembly, testing and packaging are integrated into a seamless system in fully automated lines with handling and robotic technology. Large series are produced economically on 14 stamping presses with 25 to 80 tonnes of press force, in particular from BRUDERER; the in-house toolmaking department with design engineering manufactures stamping and injection molding tools. Customers include companies from the automotive industry (main focus), electronics, information technology, medical technology, building services, telecommunications and the personal care sector. With 170 employees, the company is IATF 16949:2016 certified.
- Site
- Remchingen
- Processes
- Stamping technology / stamping of stamped parts, Stamping of single- and multi-part stamped parts (flat connectors, press-in contacts, roller, Edge-trimming technology (symmetrical cross-section through trimming on both sides, pin contacts, Single-stage production of multi-part contacts in one stamping stroke, Bending (within the integrated production system), Feeding and assembling wires, rivets and turned parts into combined stamped products, Plastic overmolding / strip overmolding (fully automated, scrap-free, hot runner), Injection molding (within the integrated production system)
- Materials
- Plastic overmolding / strip overmolding
- Certificates
- IATF 16949:2016
- Founded
- 1985
- Employees
- 170
- Industries
- Automotive, Electronics, Mechanical engineering, Information technology, Personal Care, Medical technology
- 01
Toolmaking with design engineering
- 02
Stamping
- 03
Bending
- 04
Plastic overmolding
- 05
Welding (ultrasonic/resistance)
- 06
Laser technology
- 07
Assembly
- 08
100% inspection
- 09
Packaging
Technologies & Materials
Plastic overmolding / strip overmolding
Fully automated, scrap-free overmolding using hot-runner technology for the production of overmolded assemblies.
Sites
Remchingen – Daimlerstraße 14
DEHeadquarters: stamping technology, tools, stamped parts
- Materials
- Metal (contact materials)
- 14 stamping presses (BRUDERER), 25–80 t press force
- Fully automated stamping lines with handling robotic technology
- In-Die Camera
- Laser marking
- DCR testing technology
- Ultrasonic and resistance welding technology
Remchingen – Billäcker 7
DELeicht + Müller Syscotec GmbH: electronic components
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Stamping technology / stamping of stamped partsForming | – | – | – | – | Metal (contact materials, material not specified) |
| Stamping of single- and multi-part stamped parts (flat connectors, press-in contacts, rollerForming | – | – | – | – | Metal (contact materials) |
| Edge-trimming technology (symmetrical cross-section through trimming on both sides, pin contactsForming | – | – | – | – | – |
| Single-stage production of multi-part contacts in one stamping strokeForming | – | – | – | – | – |
| Bending (within the integrated production system)Forming | – | – | – | – | – |
| Feeding and assembling wires, rivets and turned parts into combined stamped productsAssembly | – | – | – | – | – |
| Plastic overmolding / strip overmolding (fully automated, scrap-free, hot runner)Plastics | – | – | – | – | Plastic |
| Injection molding (within the integrated production system)Plastics | – | – | – | – | Plastic |
| Ultrasonic welding (integrated in fully automated production line)Joining | – | – | – | – | chemically and physically dissimilar materials |
| Resistance welding (integrated in fully automated production line)Joining | – | – | – | – | chemically and physically dissimilar materials |
| Laser technology (joining of components, integrated in the stamping tool)Joining | – | – | – | – | – |
| Laser marking (laser date code on good parts)Surface | – | – | – | – | – |
| Fully automated stamping lines with handling robotic technology, feeding systems, camera monitoring,Forming | – | – | – | – | – |
| In-Die Camera – camera monitoring inside the tool, good/bad part selection for bulk materialTesting | – | – | – | – | – |
| DCR testing technology (Dynamic Control Resistance), fully automated for reed switches andTesting | – | – | – | – | – |
| 100% inspection and documentation of all quality-relevant parameters, dynamic measurementTesting | – | – | – | – | – |
| Production of electronic assemblies (Hall sensors, 3D Hall sensors, reed switches, overmolded andAssembly | – | – | – | – | – |
| Toolmaking with design engineering (stamping tools and injection molding tools)Engineering | – | – | – | – | – |
| Automatic assembly, feeding and mounting of components into plastic composite partsAssembly | – | – | – | – | Plastic |
| Special system for razor blade production (1,000 blades per minute)Forming | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Stamping press | BRUDERER | – | – | – | Remchingen |
| Stamping press (press force 25–80 tonnes) | – | 14 | – | – | Remchingen |
| Special system for razor blade production | – | 1 | – | – | – |
Additional services
Quality
Quality-relevant parameters are 100% inspected and documented; fully automated DCR testing technology (Dynamic Control Resistance) for reed switches and resistors is integrated into the process. Traceability at component level is ensured by laser date codes on every good part.
| Evidence | Remchingen |
|---|---|
| IATF 16949:2016 |
History
- 1985
Foundation of the company; since then development and production of stamped parts, electronic assemblies and stamping tools.