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Leipold – Fertigung

Development and manufacturing of digital components for welding technology – power sources, controls and interfaces.

Leipold Logo

Leipold + Co. GmbH

Rockenhausen (Kreuzwiese industrial estate)New on Amplifa

1982Founded
RockenhausenLocation
ISO 9001Certified since 2021

About Leipold + Co. GmbH

Leipold + Co. GmbH is an automation technology company founded in 1982, headquartered in Rockenhausen (Rhineland-Palatinate). The company develops and manufactures digital components for welding technology, including welding process controls, power sources, motor controllers, robot interfaces, handheld remote controls as well as accessories such as water coolers and gas flow sensors. Value creation takes place predominantly in-house: PCBs are populated with two fully automatic SMD placement machines, then soldered, inspected, tested and programmed; cable manufacturing comprises cutting, assembling and testing BUS and wiring cables. In mechanical manufacturing, machine housings made of aluminium sheet are punched fully automatically and bent, inserted and assembled semi-automatically; windings and insulators for flat transformers and coils are also produced on in-house-built machines. Customers include, among others, the welding technology manufacturer EWM. With the Q9S series, the digital power source LSQ4 (1999, world premiere) and the patented microMIG process, Leipold has repeatedly set its own development priorities.

Site
Rockenhausen
Processes
PCB manufacturing (population, soldering, inspection, testing, programming), SMD population (2 fully automatic placement machines, automatic inspection system), Cable manufacturing (cutting, assembling, soldering, screwing, testing), Mechanical manufacturing (punching, bending, inserting nuts and bolts), Manufacture of flat transformers and coils (windings, insulators), Electronics Development, Software Development, Welding technology (development and manufacturing of digital components: power sources, controls)
Materials
Aluminium sheet, SMD Population, Through-Hole Components, Aluminium Sheet, BUS and Wiring Cables, Flat Transformers and Coils, Powder Coating
Certificates
ISO 9001
Founded
1982
Industries
Welding technology, Robotics/Automation technology
  1. 01

    Electronics development

  2. 02

    Software development

  3. 03

    PCB manufacturing (SMD population, soldering, inspection, testing, programming)

  4. 04

    Cable manufacturing

  5. 05

    Mechanical manufacturing

  6. 06

    Assembly

  7. 07

    Testing, repair and commissioning

Materials & Processes

SMD

SMD Population

Two fully automatic placement machines with an automatic inspection system for PCB manufacturing.

THT

Through-Hole Components

Through-hole components are populated by hand.

Al

Aluminium Sheet

Material of the machine housings; fully automatic punching and semi-automatic bending.

Kabel

BUS and Wiring Cables

Cutting, assembling, soldering, screwing and testing in-house.

Wicklung

Flat Transformers and Coils

Windings and insulators are produced on in-house-built machines.

Pulverbeschichtung

Powder Coating

Carried out externally; the coated parts are returned for further processing.

Locations

Standort Rockenhausen

Rockenhausen

DE

Headquarters, development and manufacturing

Materials
SMD components, aluminium sheet, cable
  • 2 fully automatic SMD placement machines
  • Fully automatic inspection system for SMD components
  • Fully automatic punching machine (aluminium sheet)
  • Semi-automatic bending machine
  • Fully and semi-automatic cutting, stripping and crimping machines
  • Semi-automatic testing device for BUS cables
  • In-house-built machines for winding production

Products & Components

Power Source Q90
Power Source Q90Digital power source · Welding technology
Power Source LSQ6 ASW
Power Source LSQ6 ASWDigital power source · Welding technology
FeldBUS6
FeldBUS6Robot interface · Robotics
FeldBUS6 (Front)
FeldBUS6 (Front)Robot interface · Robotics
LSQ6 Compact HMI
LSQ6 Compact HMIOperating interface · Welding technology
LSQ6 Compact Lite
LSQ6 Compact LiteOperating interface · Welding technology
Welding Process Control Q1
Welding Process Control Q1Process control · Manual welding

Inside the production

Company site Rockenhausen (aerial view)
Company site Rockenhausen (aerial view)
Company premises in the Kreuzwiese industrial estate
Company premises in the Kreuzwiese industrial estate
Manufacturing at Leipold
Manufacturing at Leipold
Manufacturing at Leipold
Manufacturing at Leipold
Product assembly
Product assembly
Product assembly
Product assembly
Product assembly
Product assembly
Product assembly
Product assembly
Product assembly
Product assembly
Production area
Production area
Production area
Production area

Industries

Welding technologyRobotics/Automation technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
PCB manufacturing (population, soldering, inspection, testing, programming)Assembly––––SMD components, through-hole components
SMD population (2 fully automatic placement machines, automatic inspection system)Assembly–––––
Cable manufacturing (cutting, assembling, soldering, screwing, testing)Assembly––––BUS cables, wiring cables
Mechanical manufacturing (punching, bending, inserting nuts and bolts)Forming––––Aluminium sheet
Manufacture of flat transformers and coils (windings, insulators)Assembly–––––
Electronics DevelopmentEngineering–––––
Software DevelopmentEngineering–––––
Welding technology (development and manufacturing of digital components: power sources, controls)Engineering–––––
Assembly of machine housings and devicesAssembly––––Aluminium sheet

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automatic placement machine (SMD)–2––Rockenhausen
Fully automatic inspection system for SMD components–1––Rockenhausen
Fully automatic punching machine (aluminium sheet)––––Rockenhausen
Semi-automatic bending machine––––Rockenhausen
Cutting, stripping and crimping machines (fully and semi-automatic)––––Rockenhausen
Semi-automatic testing device (BUS cable)––––Rockenhausen
In-house-built machines for winding production (flat transformers/coils)In-house–––Rockenhausen

Additional services

Electronics developmentSoftware developmentPCB manufacturing (SMD population, soldering, inspection, testing)Cable manufacturingMechanical manufacturingAssemblyRepair and commissioningQuality management

Reference customers

EWM

Quality

All PCBs are function-tested and programmed after population, soldering and inspection; BUS cables are tested with a semi-automatic testing device and cables are fully tested. The company has been certified to ISO 9001 since 2021.

EvidenceRockenhausen
ISO 9001

History

  1. 1982

    Foundation

  2. 1983

    PROCESS-8, welding process control for reproducible robotic applications

  3. 1986

    MULTIPROCESS-Q, welding process control with quality assurance functions

  4. 1988

    Company moves to Wiesenstraße in Rockenhausen

  5. 1992

    L781M motor controller, Q8i remote control

  6. 1993

    C3004 motor controller for EWM, Q8 network, robot interfaces

  7. 1997

    Completion of the company building in the Kreuzwiese industrial estate; patented microMIG welding process

  8. 1999

    LSQ4, the world's first digital power source

  9. 2003

    Construction of an office building and a warehouse

  10. 2017

    Completion of a production building

  11. 2021

    Q9S series; ISO 9001 certification

  12. 2024

    ISO 9001 certification

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