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Leiting Machining Technology – Fertigung

Heavy machining: CNC and conventional turning, drilling and milling as well as welded constructions up to 13 t in Bocholt.

LE

Leiting GmbH & Co. KG Dreherei und Maschinenbau

BocholtNew on Amplifa

1969Founded
20–25Employees
BocholtLocation (4 halls + welders' hall)
Turning Ø 2000 mm × 6000 mm / 10 tComponent size
Individual parts to series productsLot sizes

About us

Leiting GmbH & Co. KG Dreherei und Maschinenbau is a contract manufacturer for heavy machining based in Bocholt, in operation since its founding in 1969. The company manufactures turned parts up to 10 t in weight (outer diameter up to 2000 mm, turning length up to 6000 mm) as well as drilling and milling work up to 7000 x 3000 mm and 13 t, both as individual parts and as series products in large quantities. Processes include CNC and conventional turning, drilling and milling including 5-axis machining, turn-milling with Y-axis, keyway broaching, sawing, welded constructions to DIN EN ISO 3834-3, build-up welding and hardfacing, priming, painting, preservation and assembly up to 13 t. Materials machined include S355JR, Ste690, C45, 42CrMo4V, 30CrNiMo8V, 34CrNiMo6V and low-temperature steel; forgings and open-die forgings are procured on an order-specific basis with 3.1 certificates and UT testing. Customers come from mechanical and plant engineering, mining, conveying technology, recycling plant construction, steelworks technology, and pump, agitator and silo technology. The factory site on Robert-Bosch-Straße features four halls with overhead cranes up to 10 t as well as a separate welders' hall; around 20–25 employees manufacture in single-shift operation.

Site
Bocholt
Processes
Turning CNC/conventional, Drilling and milling work (floor-type boring machine with angle head), CNC 5-axis machining (Lagun BM 3 RT), Turn-milling (Doosan Puma 700 LY, with driven tools and Y-axis), Welded constructions with mechanical machining to DIN EN ISO 3834-3 (gas-shielded MIG/MAG), Build-up welding / hardfacing, Assembly, Keyway broaching
Materials
S355JR, Ste690, C45, 42CrMo4V, 30CrNiMo8V, 34CrNiMo6V, Low-temperature steel, S235
Certificates
ISO 9001:2015, DIN EN ISO 3834-3:2021 (Welding quality requirements), DIN EN ISO 3834-3:2021, ISO 14001, IATF 16949
Founded
1969
Employees
20-25
Industries
General plant and mechanical engineering, Mining, Conveying technology, Machinery for recycling plants, Steelworks technology, Pump engineering
  1. 01

    Material procurement (incl. forgings with 3.1 certificate and UT testing)

  2. 02

    Sawing

  3. 03

    Turning / drilling and milling / 5-axis machining / keyway broaching

  4. 04

    Welding (gas-shielded, ISO 3834-3)

  5. 05

    Heat treatment and surface treatment in cooperation

  6. 06

    Quality control with dimensional inspection reports

  7. 07

    Assembly up to 13 t

  8. 08

    Priming / painting / preservation and shipping

Materials & Processes

S355JR

S355JR

Structural steel for hard-to-machine components in mechanical and plant engineering.

Ste690

Ste690

High-strength steel for highly stressed components such as mining and conveying technology.

C45

C45

Heat-treatable steel for shafts, journals and other machine parts.

42CrMo4V

42CrMo4V

Heat-treated steel for highly loaded shafts and gear parts.

30CrNiMo8V

30CrNiMo8V

Heat-treatable steel for large-volume, dynamically loaded components.

34CrNiMo6V

34CrNiMo6V

Heat-treatable steel for shafts and drive elements.

TTSt

Low-temperature steel

Steel for components with requirements at low service temperatures.

MIG/MAG

Gas-shielded welding to DIN EN ISO 3834-3

Manufacture of welded constructions with subsequent mechanical machining.

PZ

Build-up welding / hardfacing

Extension of the service life of wear-stressed components.

SM

Forgings / open-die forgings

Order-specific procurement with 3.1 certificate and UT testing.

Locations

Standort Bocholt

Bocholt

DE

Headquarters and manufacturing in four halls, welders' hall, plus the premises at Robert-Bosch-Str. 23 as a storage yard

Part weight / size
Turning up to 10 t, milling up to 13 t, welded
Lot size
Individual parts to series products
Materials
Bar steels, heat-treatable steels, low-temperature steel, forgings and open-die forgings

Components

Machining of a square shaft on the floor-type boring machine
Machining of a square shaft on the floor-type boring machineCNC boring mill · mechanical engineering
Crane wheel assemblies made from forgings
Crane wheel assemblies made from forgingsTurning · conveying technology
Drive shaft
Drive shaftCNC turning · plant engineering
Welded construction (rope drum)
Welded construction (rope drum)Gas-shielded welding · recycling
Hardfaced threaded nut M1240×12
Hardfaced threaded nut M1240×12Hardfacing · mining
Eye bolt M220
Eye bolt M220Turning · steelworks technology

Inside the production

Production hall / workshop
Production hall / workshop
Machine park, turning shop
Machine park, turning shop
Production with overhead crane
Production with overhead crane
Drilling and milling work
Drilling and milling work
Crane wheel assemblies, forgings
Crane wheel assemblies, forgings

Industries

General plant and mechanical engineeringMiningConveying technologyMachinery for recycling plantsSteelworks technologyPump engineeringAgitator technologySilo technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Turning CNC/conventionalMachining–6000 mm10 tIndividual parts – Series productsS355JR, Ste690, C45, 42CrMo4V, 30CrNiMo8V, 34CrNiMo6V, Low-temperature steel
Drilling and milling work (floor-type boring machine with angle head)Machining–7000 mm × 3000 mm13 t–S355JR, Ste690, C45, 42CrMo4V, 30CrNiMo8V, 34CrNiMo6V, Low-temperature steel
CNC 5-axis machining (Lagun BM 3 RT)Machining–3000 mm × 1500 mm × 1400 mm–––
Turn-milling (Doosan Puma 700 LY, with driven tools and Y-axis)Machining–3200 mm–––
Welded constructions with mechanical machining to DIN EN ISO 3834-3 (gas-shielded MIG/MAG)Joining––2.5 t–S235, S355, S690QL
Build-up welding / hardfacingJoining–––––
AssemblyAssembly––13 t––
Keyway broachingMachining–80 mm × 350 mm–––
SawingMachining–––––
Radial drillingMachining–––––
Magnetic particle inspection Level 2Testing–––––
Dye penetrant testing Level 1Testing–––––
Priming / painting / preservationSurface treatment–––––
Hardening (case hardening, surface hardening), nitriding, tempering (cooperation)Heat treatment–––––
Galvanizing (cooperation)Surface treatment–––––
Cylindrical grinding (cooperation)Machining–––––
Annealing incl. sandblasting (cooperation)Heat treatment–––––
Gear cutting (cooperation)Machining–––––
Machining of forgings and open-die forgings (with 3.1 certificate and UT testing)Machining––10 t–S355JR, Ste690, C45, 42CrMo4V, 30CrNiMo8V, 34CrNiMo6V, Low-temperature steel

31 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Floor-type boring machine with angle headUnion BFT 160 CNC1Spindle Ø160 mm; travel x=7000, y=3000, z=1500 mm; rotary table 2000x2000 mm–Bocholt
5-axis bed-type milling machineLagun BM 3 RT1Travel x=3000, y=2000, z=1400 mm; rotary table 1600x1200 mm; angle head 2.5° Hirth serration;2024Bocholt
NC drilling and boring millS.Rocco MEC41Spindle Ø101 mm; travel x=2050, y=1150, z=1400 mm; rotary table 1520x1200 mm–Bocholt
CNC drilling and boring millUnion BFT 901Spindle Ø102 mm; travel x=1600, y=1100 mm; rotary table 1400x1200 mm–Bocholt
Conventional drilling and boring millWotan1Spindle Ø120 mm; travel x=2700, y=1800 mm; table 1800x1500 mm–Bocholt
CNC latheKrewema HFDM 451Center height 475 mm; turning length 4000 mm; swing diameter 1750 mm2021Bocholt
CNC universal center latheGurutzpe A-1000/11Center height 500 mm; turning length 4000 mm; outer Ø 1000 mm; FAGOR 8055 TC–Bocholt
Turn-mill centerDoosan Puma 700 LY1Center height 500 mm; turning length 3200 mm; Ø750 mm; Y-axis +/-125 mm; 12-position turret BMT 852023Bocholt
CNC latheHoma Ecoturn 3151Ø400 mm; turning length 770 mm–Bocholt
CNC latheMonforts 3151Ø300/315 mm; turning length 600 mm–Bocholt
Conventional lathePDR1Ø1350/1380 mm; center height 500 mm; turning length 6000 mm; load capacity up to 10 t2016 (GeneBocholt
Conventional latheSui 80 long1Ø800 mm; center height 400 mm; turning length 6000 mm2011Bocholt
Conventional latheSui 80 short1Ø800 mm; center height 400 mm; turning length 2000 mm2019Bocholt
Conventional latheMexpol Tus 10001Ø1350 mm; center height 500 mm; turning length 4000 mm2012Bocholt
Facing latheZerbst DP 11Ø2000 mm; center height 800 mm; turning length 3000 mm–Bocholt
Face latheNieles1Outer Ø 2000 x 3000 mm–Bocholt
Center lathe (6000 mm distance between centers)–1Outer Ø 1800 x 3000 mm–Bocholt
LatheBulmak 5801Center height 290 mm; turning length 1500 mm2015Bocholt
LatheColchester Magnum1Ø700 mm; center height 320 mm; turning length 2250 mm–Bocholt
Vertical turret latheJungenthal2Faceplate diameter 1200 mm; conventional up to Ø2000 mm–Bocholt
Milling machineReckermann Uni 10001Milling length 1000 x 350 mm–Bocholt
Keyway broaching machineFrömag1Keyway width 6-80 mm; stroke height 350 mm–Bocholt
Radial drilling machineWMW1Drilling capacity up to Ø80 mm (brochure: up to diameter 55 mm)–Bocholt
Vertical bandsawRapid1Sawing up to Ø300 mm–Bocholt
Tool presetting device (tool measurement)Zoller Venturion 6001–2025Bocholt
Gas-shielded welding system MIG/MAGSynmag 4100W1––Bocholt (welders' hall)
Gas-shielded welding systemKDO4001––Bocholt (welders' hall)
MIG/MAG pulsed welding unitFronius1––Bocholt
Gas-shielded welding systemEWM1––Bocholt
Overhead crane–3Halls 1-3, up to 10 t each–Bocholt
Overhead crane (welders' hall)–1Hall 4 up to 2.5 t–Bocholt

Additional services

CNC and conventional turning up to Ø2000 mm / 10 tDrilling and milling up to 7000x3000 mm / 13 t (incl. 5-axis machining)Welded constructions to DIN EN ISO 3834-3 incl. mechanical machiningBuild-up welding and hardfacingKeyway broaching (keyway width 8-80 mm)Sawing up to Ø300Priming, painting, preservationAssembly up to 13 tQuality control with documentation and dimensional inspection reportsMagnetic particle inspection (Level 2), dye penetrant testing (Level 1)Procurement of (open-die) forgings with 3.1 certificate and UT testingIn cooperation: hardening, tempering, nitriding, galvanizing, cylindrical grinding, annealing incl.

Quality

All components leave production only after thorough quality control; every component is documented and logged with dimensional inspection reports. In-house testing by magnetic particle inspection (Level 2) and dye penetrant testing (Level 1); welders are qualified to ISO 9606-1.

EvidenceBocholt
ISO 9001:2015
DIN EN ISO 3834-3:2021
ISO 14001
IATF 16949

History

  1. 1969

    Founding of the company Bernhard Leiting at Königsesch 14, Bocholt

  2. 1974

    Construction of and move into the first production hall at Robert-Bosch-Straße 26

  3. 1982

    Construction of the second production hall

  4. 1988

    Construction of the third production hall

  5. 1993

    Handover to Dieter Leiting; new company name Leiting GmbH & Co. KG Dreherei und Maschinenbau

  6. 2008

    Purchase of the premises at Robert-Bosch-Straße 23 (storage yard, relocation of the welding department)

  7. 2020

    Acquisition of the company by Florian Messing

  8. 2025

    Certification to ISO 9001:2015 (04/2025); new machine Zoller Venturion 600 (09/2025)

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