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LEKON – Fertigung

Specialist in failure analysis of pumps, mechanical seals, sealing technology and pump retrofit.

LEKON Logo

LEKON Industrial Parts

New on Amplifa

Pumps & mechanical sealsBusiness area

About LEKON Industrial Parts

LEKON Industrial Parts is a manufacturer-independent specialist for the analysis and remediation of recurring pump failures. The company analyzes failure patterns on pumps and mechanical seals, determines the underlying failure mechanisms and derives technical measures from them – from the repair and reconstruction of mechanical seals to material and design optimization and pump replacement and retrofit with dimensioning for the operating point and energy demand. With the UNI concept, a 5-step process consisting of failure analysis, root cause examination, load assessment, validation and MTBF maximization, system changes are implemented to increase service life. For sealing technology, PTFE and elastomer components are used, among others; seals that are no longer available are reproduced via reverse engineering. Target industries are food, beverages and breweries, chemicals, wastewater as well as pulp and paper. Contact is made by phone or e-mail via the website.

Processes
Failure analysis of pumps and mechanical seals (root cause analysis, failure pattern analysis), UNI concept: 5-step process (failure analysis, root cause examination, load assessment,, Sealing technology & material design (selection/design adaptation of mechanical seals,, Repair & reconstruction of mechanical seals, Reverse engineering of discontinued mechanical seals, Pump replacement & retrofit, dimensioning for operating point and energy demand, Failure analysis / root cause analysis of pump failures, Risk analysis & system solution (UNI concept, 5-step process)
Materials
PTFE, Elastomers
Industries
Food, Beverages, Breweries, Chemicals, Wastewater, Pulp & Paper
  1. 01

    Failure analysis / root cause analysis

  2. 02

    Risk analysis & load assessment

  3. 03

    Material & design optimization

  4. 04

    Repair & reconstruction of the seal

  5. 05

    Installation / integration into existing systems

  6. 06

    Validation & MTBF maximization

Materials & Processes

PTFE

PTFE

Use in mechanical seal components for media- and temperature-critical applications.

ELA

Elastomers

Material component of sealing technology, exposed to thermal overload.

Components & Parts

Custom mechanical seal (newly manufactured)
Custom mechanical seal (newly manufactured)Reverse engineering · pump technology
Cartridge mechanical seal
Cartridge mechanical sealSealing technology · pump technology
Flat gaskets
Flat gasketsSealing technology · process plants
Piston sealing of a high-pressure piston pump
Piston sealing of a high-pressure piston pumpCustom solution · pump technology
Pump assembly
Pump assemblyPump replacement & retrofit
Thermal oil pump
Thermal oil pumpRetrofit · process industry

Inside the production

Typical failure pattern on a pump
Typical failure pattern on a pump
Pump fleet in the beverage industry
Pump fleet in the beverage industry
Flotation in the wastewater sector
Flotation in the wastewater sector

Industries

FoodBeveragesBreweriesChemicalsWastewaterPulp & Paper

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Failure analysis of pumps and mechanical seals (root cause analysis, failure pattern analysis)Engineering–––––
UNI concept: 5-step process (failure analysis, root cause examination, load assessment,Engineering–––––
Sealing technology & material design (selection/design adaptation of mechanical seals,Engineering––––PTFE, Elastomers
Repair & reconstruction of mechanical sealsAssembly–––––
Reverse engineering of discontinued mechanical sealsEngineering–––––
Pump replacement & retrofit, dimensioning for operating point and energy demandEngineering–––––

Additional services

Failure analysis / root cause analysis of pump failuresRisk analysis & system solution (UNI concept, 5-step process)Mechanical seals: repair & reconstructionMaterial & design optimizationSelection and design adaptation of mechanical sealsSealing technology & material design (PTFE and elastomer components)Pump replacement & retrofitPump dimensioning for operating point and energy demandObsolescence / reverse engineering of discontinued sealsCustom solutions and retrofitSystem conversion for MTBF maximization
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