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Leonardo – Fertigung

Aerospace and defence group manufacturing aircraft structures, helicopters, electronics and satellites

Leonardo Logo

Leonardo S.p.A.

Rome (Piazza Monte Grappa 4, 00195) · Turin (GCAP programme) · locations worldwideNew on Amplifa

1948Origins as Finmeccanica
2017Renamed Leonardo SpA
ca. €10 bnRevenue H1 2026
S.p.A.Legal form
13,000Employees in research & development

About Leonardo

Leonardo S.p.A. is an Italian aerospace, defence and security group headquartered in Rome. Its business areas include Aeronautics, Helicopters, Automation, Cyber & Security, Electronics, high-performance computing (HPC) and Space. Manufacturing includes aircraft structures such as the Eurofighter tail section, helicopters (e.g. AW149, AW189), land and naval electronics, radars and satellites at the Space Smart Factory in Rome. Process expertise ranges from calendering, extrusion and injection moulding to forging, milling, drilling and heat treatment, through to surface treatments, autoclave curing of composite structures, additive manufacturing and final assembly. In terms of materials, composites with thermoset and thermoplastic matrices, graphene and metamaterials are the focus of development. Research and development is supported by ten Leonardo Innovation Labs, the davinci-1 supercomputer and a network of more than 70 research centres and universities.

Site
Rome
Processes
Calendering, Extrusion, Forging, Mechanical and chemical milling, Drilling, Heat treatment, Anodic oxidation, Painting
Materials
Composites, Thermoplastic-matrix composites, Thermoset-matrix composites (conventional), Graphene, Metamaterials/metamaterial surfaces, Thermoset-matrix composites, Aluminium
Founded
1948 (orig
Industries
Aerospace, Defence, Security, Cyber, Space, Automation
  1. 01

    Research & Development (Innovation Labs, HPC davinci-1)

  2. 02

    Design & Systems Engineering

  3. 03

    Manufacturing (machining, composites, forging)

  4. 04

    Heat and surface treatment

  5. 05

    Autoclave curing and assembly

  6. 06

    Functional and certification testing

  7. 07

    Support, Maintenance & Training (CSS&T)

Materials & Processes

CFRP

Composites

Fibre-reinforced plastics for aerospace structures, cured in the autoclave.

TP-C

Thermoplastic-matrix composites

For interior parts, secondary and increasingly primary aircraft structures.

TS-C

Thermoset-matrix composites

Conventional composites for aerospace applications.

GRA

Graphene

Applications such as low radar observability, ballistic protection and thermal management.

META

Metamaterials/metamaterial surfaces

Control of electromagnetic response for microwave components and radar antennas.

AL

Aluminium

Structural material for aircraft manufacturing, e.g. Eurofighter tail section.

Locations

Standort Rome

Rome

IT

Headquarters and Space Smart Factory (satellite production)

  • Space Smart Factory
  • Autoclave
  • davinci-1 supercomputer
Standort Turin

Turin

IT

First national site of the GCAP programme

Products & Systems

AW149 helicopter
AW149 helicopterManufacturing/Assembly · Aerospace/Defence
AW189 helicopter
AW189 helicopterManufacturing/Assembly · Aerospace
Centauro II armoured vehicle
Centauro II armoured vehicleSeries production · Defence
Artemis II satellite
Artemis II satelliteSpace · Space

Inside the production

Opening of the GCAP site in Turin
Opening of the GCAP site in Turin
Raysilience demo (GNSS-free navigation)
Raysilience demo (GNSS-free navigation)
Quantum Technologies Lab
Quantum Technologies Lab

Industries

AerospaceDefenceSecurityCyberSpaceAutomationHelicoptersAutomation technologyHPC

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CalenderingPlastics––––Plastics/composites
ExtrusionPlastics––––Plastics/composites
ForgingForming–––––
Mechanical and chemical millingMachining–––––
DrillingMachining–––––
Heat treatmentHeat treatment–––––
Anodic oxidationSurface–––––
PaintingSurface–––––
Curing in the autoclavePlastics––––Composites (fibre-reinforced plastics)
Stratification/preform manufacturing for composite structuresPlastics––––Composites (fibre-reinforced plastics)
Additive manufacturingAdditive–––––
Injection mouldingPlastics––––Plastics
Assembly and final assembly of aerospace structuresAssembly––––Composites (fibre-reinforced plastics)
Quality inspection/manufacturing controlTesting–––––
Functional and certification testing (environmental tests, test benches)Testing–––––
Manufacturing of aircraft structures (e.g. Eurofighter tail section)Assembly––––Composites (fibre-reinforced plastics), Aluminium
Electronics manufacturing (Space Smart Factory, satellite production)Assembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Autoclave (for composite curing)–––––
High-performance computer/supercomputerLeonardo davinci-1–20 PFlops Rmax (davinci-2), 230+ CPU and 120+ GPU nodes––

Additional services

Customer service, support & trainingSimulation systems and LVC training environmentsTechnical and logistics services 24/7Maintenance and servicing worldwideFull-service turnkey solutionsResearch & Development (Innovation Labs, HPC davinci-1)

Reference customers

Italian Navy (DDX destroyers)Brazilian Army (Centauro II)ispace/Telespazio (MoU lunar research)

History

  1. 1948

    Early origins of the group's history as Finmeccanica (1948–1959)

  2. 2017

    Renaming of Finmeccanica to Leonardo SpA

  3. 2026

    New contract worth €3.7 bn for two DDX destroyers for the Italian Navy; first series order for Centauro II from the Brazilian Army

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